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The technology used in the plant enables the production of feed components with a high percentage of so-called bypass protein, which is highly valued and desired in the feeding of dairy cows. To produce rumen-protected protein at an even higher level, a crown expander from AMANDUS KAHL is used. "The technology of the crown expander is unique. It is particularly suitable for processing mono-components such as soya, rapeseed or maize in particular. With the machine, not only the capacity of the downstream pellet mill and the quality of the pellets are optimised, but pathogenic germs, salmonellae or moulds are eliminated at the same time," explains Markus Lukaszczuk.
explains Markus Lukaszczuk. "A sensible solution is the modern processing plant from AMANDUS KAHL, whose products meet the increased feed requirements."
The mono-component plant consists of two processing lines - one for soya and one for rapeseed. The complete line processes 720 tons per day. In addition to the connecting and conveying elements, the lines consist of a crushing roller mill, mixing conditioner, hydrothermal reactor, crown expander, pellet mill and a belt drier/cooler combination from AMANDUS KAHL.
The risks of investing in such a plant and the associated trust in the company responsible were just two of the fears that preoccupied Kamil Kaliski at the beginning of the fi rst joint project. "My hopes and expectations clearly lay in the production of high-quality proteins as well as energy components. Of course, we could not be sure that our products would be accepted directly. But after the fi rst production batches and the fi nal commissioning, we were sure that - thanks to KAHL machines - the quality standards were so high, that the products would be accepted on the market," explains Kamil Kaliski.
(Full-fat soya expanded with the crown expander, © AMANDUS KAHL)
With the start of the cooperation, at least AGROLOK entered a completely new business fi eld – with new challenges, new legal bases and regulations. AMANDUS KAHL has already implemented many large-scale projects in numerous countries for mono-component treatment. "The raw materials for feed production available on the Polish market were often not able to meet the feed requirements of animals with high genetic potential for milk, meat and egg production,"
Kamil Kaliski's high level of satisfaction is confi rmed by the commissioning of AMANDUS KAHL with a second plant with twice the output – AGROLOK 2: "Our range of products includes cereals, protein and energy components. Among other things, we are still lacking a premix plant. Then we would be able to offer our customers a comprehensive product range for the production of complete feed mixtures. Quality is the basis of our actions, which is why we pay special attention to a particularly high level – both in the relationships with our customers in the area of services provided and the products offered."
(The KAHL belt drier is suitable for effi cient and gentle drying of mono-components, © AMANDUS KAHL)
(Kamil Kaliski and Markus Lukaszczuk (from left) in front of the AGROLOK plant built by AMANDUS KAHL, © AMANDUS KAHL)
AGROLOK now employs more than 1000 people and is one of the largest employers in the Kuyavian-Pomeranian
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