PROCESS EQUIPMENT UPDATE
The biggest vertical shot blast machine ever built by Rösler goes to China
tainless steel is one of the most important raw materials for many industries, such as medical engineering, ship building, aerospace,
BLASTING OFF S
etc. Accordingly, high volumes of stainless steel are used all over the world. To cope with the increasing demand, TISCO, one of the largest manufacturers of stainless steel, modernised the production line in its hot rolling mill for stainless steel plates. As partner in this challenging project, Rösler built the biggest vertical shot blast machine in the company’s history. As part of the China Baowu Steel Group Corporation Limited the Taiyuan Iron and Steel Group Co., in short TISCO, is one of the largest and most renowned suppliers
8
www.engineerlive.com
of steel in the world. For a long time the company, located in Taiyuan in the Chinese province Shanxi, has specialised in, among other industrial goods, the development and production of stainless steel products such as plates and sheets. Since 2020 a huge modernisation project has been underway for this business division with the goal to update the production line in the hot rolling mill for stainless steel plates with state-of- the-art equipment, including a new shot blast and pickling system. Once the project is completed, the entire line will run fully automatically. Te technical specifications for the shot blast system, processing steel plates up to 4,100mm long, 160mm thick and with a maximum weight of 35 tons,
were very detailed and strict; particularly with regard to the shot blasting results and the workpiece handling. Te challenge for the Rösler engineers was to design and build a machine that guarantees a high-quality, high-precision finish in the micrometre range and high throughput. With regard to size and production speed the new shot blast system dwarfs the equipment that the company has ever built in this field.
HIGH FEED RATE AND LOW SURFACE ROUGHNESS READINGS Some of the TISCO requirements were that the steel plates must pass through the shot blast machine at a speed of 7m/ min, the surface roughness cannot exceed Ra = 4.0µm, and the surface finish must correspond to A/B Sa 2.5. To prevent even minimal damage on the workpiece surface by the transport rollers, the customer demanded the plates to be transported through the shot blast machine and the subsequent pickling system in vertical position. A challenge was that the plates are delivered horizontally and must be changed
Page 1 |
Page 2 |
Page 3 |
Page 4 |
Page 5 |
Page 6 |
Page 7 |
Page 8 |
Page 9 |
Page 10 |
Page 11 |
Page 12 |
Page 13 |
Page 14 |
Page 15 |
Page 16 |
Page 17 |
Page 18 |
Page 19 |
Page 20 |
Page 21 |
Page 22 |
Page 23 |
Page 24 |
Page 25 |
Page 26 |
Page 27 |
Page 28 |
Page 29 |
Page 30 |
Page 31 |
Page 32 |
Page 33 |
Page 34 |
Page 35 |
Page 36 |
Page 37 |
Page 38 |
Page 39 |
Page 40 |
Page 41 |
Page 42 |
Page 43 |
Page 44 |
Page 45 |
Page 46 |
Page 47 |
Page 48 |
Page 49 |
Page 50 |
Page 51 |
Page 52