CONTENTS
10 For Engineers… by Engineers
PROCESS EQUIPMENT UPDATE Compressor case study
6
How an expert in the sector provided a quick solution for a damaged compressor cylinder
The biggest vertical shot blast machine ever built by Rösler goes to China
Recipe for success Tackling bin flow problems Blasting off 8
Case study shows how a drive proves to be the secret ingredient at a food mixing plant
Highlighting some common micro bin flow issues and explaining how to solve them
PLANT MANAGEMENT Suitable SCADA selection
Documentation 4.0 How the solution known as “plant
On-premises or cloud-based SCADA? How to make the right choice for your facility
documentation 4.0” will be an essential enabler for Industry 4.0
PUBLISHER Jerry Ramsdale EDITOR Louise Davis
ldavis@setform.com DESIGN Stephanie Taylor, Gill Harris HEAD OF PRODUCTION Christine Flaxman +44 (0)20 7062 2573
www.engineerlive.com
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DECEMBER 2023
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BUSINESS MANAGER John Abey +44 (0)20 7062 2559 SALES MANAGER Darren Ringer +44 (0)20 7062 2566 ADVERTISEMENT EXECUTIVES Adam Croft, Iain Fletcher, Paul Maher
Setform’s international magazine for engineers is published quarterly and distributed to senior engineers throughout the world. This issue concentrates on Process Engineering. Other issues focus on Design, Energy, Power and Oil & Gas.
Setform Limited, 6 Brownlow Mews, London WC1N 2LD United Kingdom Email:
mail@setform.com
www.setform.com +44 (0) 207 253 2545
The publishers do not sponsor or otherwise support any substance or service advertised or mentioned in this book; nor is the publisher responsible for the accuracy of any statement in this publication. ©2023. The entire content of this publication is protected by copyright, full details of which are available from the publishers. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the copyright owner.
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Cancelling cavitation Valve trim manufacturing advances are vital to reducing control cavitation
Testing times Clive Jones explores the ins and outs of thermal fluid analysis
A brighter future The benefits of LED lighting for
hazardous environments here
MATERIALS HANDLING Conveying expertise
Processors can mitigate risk and prevent many safety issues by using closed conveyor systems designed with sanitation in mind, and capable of automated wet cleaning
In the bag Sustainable bagging of carbon black for the electromobility revolution
WATER MANAGEMENT Developing desalination
Report on pushing the boundaries of desalination efficiency
December 2023 For Engineers… by Engineers
www.engineerlive.com
ROBOTS RISK-REDUCING
CONVEYING EXPERTISE
Closed systems boost safety
SENSORS Superior
SAFETY CULTURE PLUS
IN THE BAG BRIGHT FUTURE 24
Exploring how closed conveyor systems boost both safety and effi ency at food plants
www.engineerlive.com 3
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