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CONTENTS


8 For Engineers… by Engineers


AUTOMOTIVE DESIGN Reducing engine friction


Mixed reality for automotive design Collaboration creates a world-first


Engine expertise 6


An innovative torque sensor is helping to reduce engine emissions and improve economy


approach to evaluating prototypes, designs and active safety technologies


8


Custom non-contact engine volume gauging for Tier 2 and 3 component suppliers


ADDITIVE MANUFACTURING • 3D PRINTING


11 14


Bridging the AM divide


The fluxes in the AM sector and how a firm is approaching opportunities in a compelling way


Advances in AM materials Enabling scale for digital


When robotics meets metal AM


manufacturers via an expanded materials portfolio


How a robotics team has sought new solutions for improved efficiency and quality workflow


PUBLISHER David Washington EDITOR Louise Smyth +44 (0)20 7062 2570 DESIGN Gill Harris PRODUCTION DIRECTOR Christine Flaxman +44 (0)20 7062 2573


SETFORM www.engineerlive.com


18 21


28


OC T OBER 2019


21 25


28 33


35 39


43


40 43


PRODUCTION CO-ORDINATOR Lucy Gilroy BUSINESS MANAGER John Abey +44 (0)20 7062 2559 SALES MANAGER Darren Ringer +44 (0)20 7062 2566 ADVERTISEMENT EXECUTIVES Angus Chapman, Iain Fletcher, Jim Kook, Paul Maher, Louie Tham


Setform’s international magazine for engineers is published monthly and distributed to senior engineers throughout the world. This issue concentrates on International Design Engineering. Other issues focus on Process, Power, and Oil & Gas.


Setform Limited, 33 Great Sutton Street, London EC1V 0DX United Kingdom Email: mail@setform.com www.setform.com


The publishers do not sponsor or otherwise support any substance or service advertised or mentioned in this book; nor is the publisher responsible for the accuracy of any statement in this publication. ©2019. The entire content of this publication is protected by copyright, full details of which are available from the publishers. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the copyright owner.


INSTRUMENTATION • ELECTRONICS


Well-rounded concept Why the circular display is 360° of style and substance


Sensor selection strategy Reed switches versus Hall effect


switches: two solutions for technical applications


Legacy equipment versus emerging technology


The – surprisingly positive – relationship between legacy equipment and emerging technology


Connectors for Dummies A redesigned component helps build


smarter crash-test dummies


Connecting smart wearables When it comes to disruptive wearable


technology and the IoT, connectivity drives the transition to the Internet of Beings


Refined robotics How hexapods enable higher precision for industrial applications


Designing smart hospitals A resilient IoT mesh network could


deliver higher quality hospital care for less money


International For Engineers… by Engineers


CONNECTORS FOR DUMMIES


Smarter crash-testing


Bridging the gap in 3D PRINTING


CIRCULAR DISPLAYS


THE END RESULT A new approach to prototyping www.engineerlive.com 3


ALLOYS The merits of


EXOTIC October 2019 www.engineerlive.com 35


The components that are making crash test dummies smarter


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