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MICRO METROLOGY | ARTICLE


With 3D confocal laser scanning microscopy, it is the laser that scans the surface, and such a non-contact approach achieves a great level of accuracy (figure 2). Moreover, providing a visual image of the sample is more intuitive, and with the LEXT OLS4100 this information is easily compiled into a report, presenting the image to support numerical data.


Investigating transparent electrodes: an alternative to ITO


Combining optical transparency with conduction, transparent electrodes form the anode of the solar cell while also allowing light to pass through to the active layer. Te rapidly diminishing resource of ITO is currently the industrial standard for transparent electrodes. Moreover, ITO is a britle material, restricting its use in mechanically flexible devices, and the hunt is on for a lightweight, cheap, flexible alternative that is also compatible with large- scale processing.


One promising alternative is a mesh of silver nanowires (AgNWs) embedded in a polymer matrix, and Dr Schiek’s laboratory is working on their production and integration into organic solar cells. For optimum conductivity, a uniform connection must exist between the active later and electrode, demanding a homogenous AgNW mesh. However, this is challenging to achieve across the whole solar cell using current spin-coating production techniques, and surface roughness evaluation plays a central role in optimising the synthesis protocol.


AFM has been the main technique employed for the surface roughness evaluation of the AgNW mesh, but the introduction of the LEXT OLS4100 has vastly improved the efficiency of this. Firstly, Dr Schiek found that expanding the field of view using the image stitching function allowed her to view a more representative sample of the electrode surface. Te AgNW mesh may appear regular on a smaller scale, but by creating high-resolution images of one mm2 (10 times greater than possible with AFM), regions of aggregation are easily identified that would otherwise have been missed (figure 3A). As can be seen in figure 3B, the soſtware also allows the height profile to be visualised in 3D, useful for both analysis and documentation. Moreover, the ability to increase the low-pass filter from a height of 80 µm to 800 µm allows more insightul analysis of the elevated regions of the silver nanowires.


It is also the case that AFM is time consuming. Not only does the scan itself take up to an hour, aſter seting up the instrument and adjusting for tip-related artefacts, it can oſten take a whole day to acquire a single useful image. With 3D CLSM, image acquisition is rapid and also highly intuitive owing to the dedicated soſtware, even for students lacking microscopy experience. In terms of performance, the researchers found that CLSM with the LEXT OLS4100 produced results comparable with AFM, and have benefited from the improved efficiency of surface roughness evaluation of transparent electrodes.


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21 | commercial micro manufacturing international Vol 7 No.6


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