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MODERN CASTING .COM


PHOTO GALLERY Creating Visual Aids


Christie Digital Solutions uses dozens of castings in its high defi nition projectors found in movie theaters, boardrooms and classrooms around the world (p. 27). To see images of what goes into making these devices, visit www.moderncasting.com to see a full photo gallery.


ONLINE ARTICLE


Maximize Your Crucible’s Service Life


Crucibles with a long service life allow managers to plan longer production campaigns, schedule crucible replacement with minimal downtime and reduce replacement frequency. Further, mindful crucible care avoids dangerous incidents of failure occurring during use. While service life depends on the manufacturer and product quality, metalcasters also can extend service life though proper crucible care. For the best results, your


crucible should be the right one for your application. Crucible choice depends on:


• Specifi c alloy or range of alloys. • Type of furnace.


POLL QUESTION


The January website question asked:


What operation in your metalcasting facility is most effi cient?


28%


MOLDING/ COREMAKING


56% MELTING/POURING


This month’s question is available at www.moderncasting.com.


CONNECT WITH US


Like: American Foundry Society


Follow: @AmerFoundrySoc


Download: Metalcasting Newsstand App


Join: Foundry and Diecaster Network


6% SHAKEOUT 10%


CLEANING/ FINISHING


• Melting and holding temperatures.


• Rate of temperature change. • How the crucible is charged. • Fluxes. • How slag or dross is removed. • How the crucible is poured.


Once the crucible is purchased


and delivered, it’s up to you to properly care for and use it to optimize service life. When your crucible arrives on


your receiving dock, perform an inspection to verify it did not suffer shipping damage.


If the new crucible passes your inspection, move it carefully to storage or the furnace. Ideally, crucibles should be moved on the pallet or in the shipping carton. Read more about crucible care from this article by Morgan Molten Metal Systems, Wallingford, Conn., at www.moderncasting.com.


February 2015 MODERN CASTING | 3


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