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number of sampling locations. T e fracture surfaces of the ZE41A


alloy contained fi lm-type magnesium– oxygen-based inclusions, whose poor interface with the matrix was likely the source of fracture. T e AZ91D alloy fracture surfaces contained mostly particle-type magnesium–aluminum– oxygen spinel inclusions, as well as few smaller iron-based intermetallic inclusions. Whereas ZE41A alloy was susceptible to many small inclusions, AZ91D alloy was more susceptible to few large inclusions. T e fi lm-type inclusions for ZE41A


Fig 4. Fractography of AZ91D tensile fractures Foundry A (a) and Foundry B (b) with corresponding SEM micrographs.


tive means to determine the relative amounts of inclusions in samples but underestimates their potential maximum size. Fracture bars provide


a better representation for the range of inclusion sizes in castings as com- pared to tensile samples because of the much larger sample size and increased


would tend not to agglomerate and are reasoned to be not as harmful as the agglomerated and faceted particle- type inclusions with large surface area observed in the AZ91D alloy. 


T is article is a summary of a manuscript published in the International Journal of Metalcasting, Elsayed, A., Vandersluis, E., Lun Sin, S. et al. Inter Metalcast (2016). For more information on the manuscript, contact the AFS technical department at 800-537-4237.


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