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ADVER


ADVERTORIAL


RIAL


TECH


CHNOLOGY IN ACTION


TECHNOLOGY IN ACTION ADVERTORIAL


ESAB launches metal cored welding wire with very low diffusible hydrogen for high-strength steels


ESAB launchesmetal cored welding wire with very low diffffusible hydrogen fofor high-strength steels


E


Seals deliver long life in chemical


Seals deliver long life in chemical


p ocessing applications


properties when exposed to aggressive chemicals such as concentra ed nitric acid, organosilanes, chlorosilanes pur ethylene oxide butyraldeh de, amines vinyl monomers and acrylic monomers. Kalrez® 7275 sea s are a ailable in the UKe available in the UK frfrom authorised distributor Dichtomatik L d.


ased on a proprietary and patentted crosslinking system that has been dethat has been developed specifically for the chemical processing industry,, DuPont™ Kalrez® Spec rum™ 7275 seals xhibit minimal swelling and improved r ention of ph sical properties when exposed to aggressive chemicals such as oncentratted nitric acid, organosilanes, chlorosilanes,, pure ethylene oxide,, butyraldehyde, amines,, vinyl monomers and acrylic monomer . Kalr


processing industry DuPont™ Kalr exhibit minimal s elling and impr


B


ased on a proprietary and paten ed crosslinking s stem eloped specifically for the chemical Spectrum™ 7t


5 seals ed retention of physical 5 seals arl om authorised distributor Dichtomatik Ltd.


Any process plant that uses chemicals as an inherent part of its operations knows the importance of reliable, long-lasting seal tlong-lasting seal techno ogy.. With Kalr special perfluori


echnologyl


Any process plant that uses chemicals as an inherent part of its operations kno s the importance of reliable With Kalrez® 7275,, which is a


which is a


ompression set resistance and good retention of physical properties a er ageing at high emperatures. In act t the seals will deliver a higher le el o performance in any aggressive chemical processing application with temperatures up to 300°C


Dichtomatik Ltd 01332 524401


Dichtomatik Ltd  01332 524401


www.dichtomatik-kalrez.co.uk www.dichtomatik-kalrez.co.uk IFM E ectron c Ltdonic Li IFM Electrl  020 8 13 0000 0 8213 0000  www.ifm.com/uk www.ifm. om/uk


spec al perfluoroelastomer product, users enjoy e ellent compression set r sistance and good r ention o ph sical properties affter ageing at high ttemperatures. In ffact,, he seals will deliver a higher level off performance in any aggressive chemical processing application with emperatures up to 300°C.


oelastomer product, users enjoy excellent processing applicationsr


eld 69 LT H4, a metal-cored welding wire ffor high-strength steels. Bene iting from very low dif usible h drogen, this new wire achie s rength o 690 MPa or greater and e


SAB, a world leader in welding and cu ting echnologies is launching Cor


Benefiting frf


Suiti able for manual, mechanised or robotic welding, Corewe d 69 LT H49 LT H4 per orms extremely well when abricating components for applications such as cranes and liftting equipment, mobile machinery,, chassis and bodywork for ommercial vehicles,, load handling equipment, hoppers and containers. A key advantage off Corewe d 69 LT H4 is its very low di fusible h drogen wh ch is vita for a oiding h drogen-induced cold cracking. Indeed, this ne consumab e meets the requ rements o A S H4 and EN ISO H5 e en af er exposure to high temperatures and humidit


eld 6l 9 LT H4 is its very low difffusible hydrogen,, which is viti ESAB ESAB onsumable meets the rl


al fl or avoiding hydrogen-induced cold cracking. Indeed, this new equiri ements off AWS H4 and EN ISO H5,, even after


xposure to high temperatures and humidity.  01992 702 441 01992 702 441  www esab.co.uk


Multi-code reader combines powerful & reliable performance with simple set-up


powerful and robust, yett simple to set up MULTI-CODE READER with an industrial compa ible die-cast housing, is the lates addition to he ifm electron c range o identification sidentification systems This new code r ader pr vides reliable detection o 1D and 2D codes e en under challenging conditions o changing extraneous light or shin surfaces.. Several different codes in one or more images can be evaluated in just a w milliseconds.


A po erful and robust, y ompatible die-cast housing, is the latt


simple to set--up MULTI-CODE READER with an industrial est addition tt


o the ifm electrt onic ri


odes even under challenging conditions off changing extraneous light or shiny surfaces Se eral dif erent codes in one or more images can be e aluated in just a few milliseconds


Simple identification applications with one code per image can be set--up quickly using one but on t aching and con gured and changed using a smartphone app (iO Android) helping o sa e time and mone For more complex identification task s award-winning Vision Assistant softwar detects severa differen codes in one imageent ct odes in one image


For example,, the auto-find function al difl


Simple identification applications with one code per image can be set up quickly using one button teaching and confiigured and changed using a smartphone app (iOS, Android) helping tto save time and money.


or more complex identification tasks,, the multi-code r ader can be con gured using ifmifm’s a ard-winning Vision Assistant so detects se


the multi-code reader can be confiigured using are.. For e ample the auto-find function


ange of stems.. This new code reader provides reliable detection off 1D and 2D


Multi-code reader combines powerful & reliable performancewith simple set-up


www..esab.co.uk


strt ength off 690 MPa or greater and exce lent sub-zero oughness down to -60°C Su table for manual, mechanised or robotic welding, Cor


AB, a world leader in welding and cuttting ttechnologies,, is launching oreweld 69 LT H4, a metal-cored welding wire or high-strength steels om very low difffusible hydrogen, this new wire achieves a yield ellent sub-l


perfforms extremely well when ffabricating components for applications such as cranes and lif ing equipment, mobile machinery chassis and bodywork for commercial vehicles load handling equipment, hoppers and container A k y advantage o Cor


s a yield


ero ttoughness down to -60°C. eld 6l


AirmaticsAirmaticsTM


n AIRMATICSTM customer is a leading US manufacturer o health and beauty c products in the Americas. When a significant issue with its Charlot e plant’ ompressor regulation mechanism threatened to halt production and cost the firm substantial amounts of money in downtime, CMC’s AIRMATICSTM solution was used to identify the problem and enable the firms service pr vider to intervene before it was oo lat


n AIRMATIC TM customer is a leading US manufacturer off health and beauty cotton products in the Americas. When a significant issue with its Charlotte plant’s compressor regulation mechanism threatened to halt production and cost the firm substantial amounts of money in downtime, CMC’s AIRMATIC TM solution was used t identify the problem and enable the firm’s service provider to intervene before it was too late.


A


A forensic approach to air compressor diagno tics The serv e pr vider, Engineering Sales Associates (ES bet er understand its customer’s plant performance pr


A forensic approach to air compr or diagnostics


competitive advantage, so it decided to install AIRMATICSTM -- a simple cloud-based air compressor monitoring, performance and control solution that provides real time data, analytics and insights at the push of a but on. In doing so, it immediately armed the manufacturer with the ability t monitor its compressor assets 2


he servicice provider, Engineering Sales Associates (ESA)), wanted to impr better understand its customer’s plant performance profiile and deliver additional ompetitive advantage, so it decided to install AIRMATIC TM


e its oi a simple cloud-based air


ompressor monitoring, performance and control solution that pr vides r al time data, analytics and insights at the push of a button. In doing so, it immediately armed the manufacturer with the ability to monitor its compressor assets 24/7. Ho


The AIRMATIC TM way he AIRMATICSTM wa


Analysis of the plant s pressure data made possible via AIRMATIC TM revea ed a defec iv regulation mechanism. The compressors’ kWh output indicated that the compressors ere not properly synchronized, which was creating substantial inef iciencies and generating high pressure within the s stem.


Analysis of the plant’’s pressure data made possible via AIRMATICSTM aled a defl


egulation mechanism. The compressor ’ kWh output indicated that the compressor were not properly synchronized, which was creating substantial inefficiencies and generating high pressure within the system.


After recommendations from ESA, the manufacturer agreed to install the AIRMATICSTM COMMAND & CONTROL pla orm, which enabled ESA to build on the data pr vided b AIRMATIC AIRMATICSTM by delivering additional intelligence and insights relating to the entire air compressor system and install the infrastructure required to automatically regulate and optimise the air compressor s stem performanc


TM


ompressor s stem and install the infrastructure required to automatically regulate and optimise the air compressor system’s performance.


42 42 SEP EMBER 201 SEPTEMBER 2019 | PROCESS PROCESS & CO CONTRO ROL


er recommendations from ESA, the manufacturer agreed to install the AIRMATIC TM OMMAND & CONTROL plattform, which enabled ESA to build on the data provided by y delivering additional intelligence and insights relating to the entire air


ectivt e


er, it wasn’t until AIRMATIC TM dentified a critical high-pressure issue that would ha e led to the plant’s shutdown within nine da s that the technology demonstrated an ability to a ert disaster


However, it wasn’t until AIRMATICSTM i identified a critical high-pressure issue that would have led to the plant’s shutdown within nine days that the technology demonstrated an ability to avert disaster.


, wanted to improve ts offer ng,ering,i le and deliver additional


TM averts plantaverts plant shutdown in USshutdown in US on


As ESA was able to visually comprehend e actly what has happening via the eas -to- use platform, it was able to make the necessary adjustments without the system needing to be shut down.


As ESA was able to visually comprehend exactly what has happening via the easy-to- use plat orm, it was able to make the necessary adjustments without the s stem needing o be shut down.


The r sulthe results Since installing AIRMATICSTM he US manu acturer has: Since installing AIRMATIC TM tthe US manuffacturer has:


• Narr wly a oided a plant shu down, which would ha e had a significant impact on • Identified energy saving opportunities and optimised its entire compressed air system


• Narrowly avoided a plant shuttdown, which would have had a significant impact on productionproduction


• Identified energy saving opportunities and optimised its entire compressed air s stem • Reduced compressor wear and tear and prolonged maintenance periods across its entire compressed air assets by optimising performance and ensuring that ompressors only run when required • Reduced compressor-led energy bills


• Reduced compressor w ar and t ar and prolonged maintenance periods across its entire compressed air assets by optimising performance and ensuring that compressors only run when required • Reduced compressor-led energy bills


• Reduced the risk of downtime by having real-time access to its compressed air net ork s data and being able to spot potential issues bef


they arise • Been able t


loadwhentheotherwa other.


Engineering Si CMC CMC CONNECTING DNI


controller were reading different pressures at the same time. This caused one machine to load when the other was actually unloading - the machines were effectively fighting each other. Now that we are controlling the system using one pressure it has leveled out and eareseeingenerg


Usingthedaacollected,itwasclearthatthepress ontrollerwerer adi


“U “Using the dat d, us rgysavingsvi gs. s alel s Associates’’ S


data collected, it was clear that the pressure r adings at each local dingdiffedifferentpressuresatthesametime.This us wasactuallyunloadi


rNowthatwearecontrollingthesys we are seeing energy savings.”


Eng neering Sa es As ociat


ding-themachineswereeffe stemusingonepress


Systems and Controls Specialis  www.cmcnv.com www.cmcnv.com ems and Controls Specialist  www airmatics.eu www..airmatics.eu CONNECTINGINDUSTRY.COM/PROCESS&CONTROL USTRY..COM/PROCESS&CONTROL


ssurereadi gsdingsateachlocal fi


Thiscausedonemachinet ffectivelyfightingeach


ssureithasleeledoutand


• Further aligned itself with carbon reduction and impr “Us


• Reduced the risk of downtime by having r al-time ac ess to its compressed air network’s data and being able to spot potential issues before they arise • Been able to proactively rather than reactively manage its compressed air assets • Further aligned itself with carbon reduction and improved sustainability performance


proactively rather than r actively manage its compressed air assets ed sustainability performanc


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