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PU


PUMPS


PS, V LVS, VAL S & ACTUAT


PUMPS C T CU COSTS I WASTEWA ndonesia-based PT Sinde Budi


Sentosa is using Bredel and Qdos ump


om Wa


Fluid Technology Group ( hel


reduce downti and


cut costs in the treatm nt of wastewater fromits


manufacturing operations. anufacturing operations.


The company produces herbal products, utilising natural gredients to produce health


es. In th of ts canned and


The com any produces her al products, utilising natural iningredients to produce h alth b vere ages and over-the-counter (OT ) rem


beverages and over-the-counter (OTC) remedies. In the anufact


manufacture of its canned a bottled health and energy dr a w de variety of fruit i used to add fresh flavours to the h rb and wate blend. The preparation of the frui uses l rge vol


bottl d health and energy drinks, a wide variety of fruit is used to add fresh flavours to the herb and water blend. The preparation of the fruit uses large volumes of water, which is subsequently disch rged to an on- ite


rinks, nd


es of


water whi h i subsequent discharged to an on-site treatm


to t e m


At the treatment plant, umbe of pr bl ms we experienced w th the air-


treatment plant before disposal to themunicipal waste system. At ht e treatment plant, a


ant before d sposal cipal waste system


number of problems were be ng experienced with the air-


being


operated double diaphragm (AODD) pump used t


ODD) pump used to feed astewater to the filter p ess. uring a visit to the p oduction plant byWMFTG specialists, PT Sinde was advised that it could could improve water treatment, decrease downtime and cut AODD pump spares costs by installing a Bredel 40 peristaltic hose pump for the l er press feed duty. Thi pum can handle viscous and abr


operated double diaphragm ed


plant by W


wastewater to the filter press. During a visit to the prod TG specialists, P


Sinde was advised that mprove wat downt


and cut AODD pum spare costs by installin re


40 per stal c hose pump for the fiilter press feed duty. This pump can handle viscous and abrasive slurries, pastes and sludge, with up n.


ve


slur ies, pastes and sludge, with up to 80%solids in suspension The Bredel 04 has not only


80% ds in suspension.


The Bredel 40 has not onl reduced mai tenance downti


WMFT reducedmaintenance downtime


WMF ww


FTG www.wmftg.com www.wmf


ACTUATORS SELECTED FOR FUEL CELL POW R PLA ear actuators have been selected to


control the flow of h power


fu


control the flow of hydrogen gas at a fuel cel power plant in South Korea.


ant n South Kor a.


More than 90 CVL linear electric actuators and 184 ExMax quarter-turn electri actuators are to be sta


cell tech co


wh h control the flow of hydrogen gas i at the site. Each fuel cell w ll inclu actuators and four ExMax actuators. The CVL includes an explosion-pr


at the site. Each fu


whi h wa Rotor rin


The CVL includes an exp actuators and four ExMax


product whi return fu ctio


ich


The actuators will operate globe and balll vl valvlves which control the flow of hydrogen gas in fuel cells tw


Daesan. ctu


ors will ope fuel cel


cell will include two CVL actuators.


which was key in the customer specifying the Rotork product, while the ExMax includes a fast spring return function whic fai


plosion-proof feature stom r specifying th


at


he ExM x includes a fast ch wilill al also improve the


im th


failsafe efficiency and accuracy of the operation. Rotork’s CVL actuators use a 1-phase or D


afe efficiency and accuracy of the operati n. Rotork’s CVL actuators use a 1-phase or DC


CONTROL UNIT/VACONTROL UNI VALVE COM SPX FLO


SPX FLOW has released the has released the co


Burrell D4 Series double seat mix proof valve. With fully integrated seat lift detection, the new control unit combined with the D4 Series hygienic valve is said to be one of the m st reliable valve solutions avail ble.


generation APV/Waukesha Cher Burrell D4 Series double seat mix proof valve.


CU4plus control unit for its n xt gener


seat lif detection, control u it com


lus control u it for its next ion APV/


ed ith th


D4 Series hygienic valve is said to be one of the most reliable valve solutions available.


detect al cri ical val e positions, so the electronics are secure from damage during handling and washdown. For rapid


The CU4plus cont ol unit uses completely internal sensors to detect all critical valve positions, so the electronics are secure from damage during handling and washdown. For


co


The CU4plus control unit uses letely intern


sen rs to pi


ith ful y i tegrated e new


ukesha Cherry


power supower uppl supply to provide accurate and responsive continuousmodulation of control valves without the complexity and cost of a pneumatic supply. supply. The l The lightweight ExMax actuator uses a 24-240 VAC/VDC power supply and provides a torque range (3.7 to 110.6 lbf.ft) and can o erateoperate


cont nuous modul the com


y to provide accurate and r sponsive on of cont ol valves wi


xity and cost of a pneumati ghtw ght ExMax ac ator uses a 24-240


of 5 to 150 Nm (3.7 to 110.6 lbf.ft) and can in temperatures ranging from-40 to +50 °C.


peratures r nging f om -40 to +50 °C. ww Rotork Rotork


VAC/VDC power suppl and provides a torque r nge of 5 to 150 n t


www rotork.co ww.rotork.com


ALVE COMBINATI N OFFERS RELIABLE SOLUTION commissioning, the unit


issio th


parameters including the number o open/close cycles, strokes, operating hours, feedback


control, w ile a toolkit provides the ability to moniitor valve ram ters inclu in the n


tor valve


of open/close cycles, strokes, operating hours, feedback


f


position t nds and power status. Based on proven CU4 SeriesBased on proven CU4 Series technology, the new control unit


position trends and power status. tech logy, the n control un


SPX Flow w


 #%#')& ((&)"$')! ')& ((&)"$')!


SPX Flow www.


ww.spxflow. w.com


integrated m asuring system ensures accurate and reliable control, while a toolkit provides the ability to m


reliable


set-up of valve position and feedback with the push of just one button. Its high-resolution, integrated measuring system ensures accurate an


incorporates the ‘Teach-in’ function, which enables reliable set-up of valve position and feed


incorporates the ‘Teach-i function,


one but ich enables reliabl


ck with the p sh of just n.


s high-resolution, er stren th con truction tiv tio


lve position, power anr a d solenoid activation. The cont


ATIONOFFERS RELIABLE SOLUTION offers chemically resistant, high


out


More than 90 CVL l ear electric actuators and 184 ExMax quarter-turn electric actuators are to be installed on US fuel cell technology company Doosan Fuel Cell’s proj ant i


ogen gas at a fuel cell


ACTUATORS SELECTED FOR FUEL CELL POWER PLANT Rotork lRotork linear actuators have been sel cted to


ANT


Doosan Fuel Cel s project at a Hanhwa Total Co. Ltd plant in Daesan.


oject at a Hanhwa Total Co. Ltd


offers chemically resistant, h strength construction with ultra- brigh LED for clear indic itio


The control unit utilises AS-i bus protocol and is suitable for all D4 Series valve types. retrofitted to existin


unit utilises AS-i


bus protocol and is suitable for al D4 Series valve types. It can also be retrofitted to existing D4


installations. A straightforward upgrade insert i


available to


change from the previou ge


ge fromthe previous


installations. A straightforward upgrade insert is available to change gener


can also be


Atam combines technological evolution with quality and precision; resulting in advanced and highly versatile connecting systems. ATEX and IECEx hydraulic and pneumatic solenoids for use in highly demanding and potentially explosive applications are available. Certifications cover gas and dust for zones 1 and 2, (including the M2 equipment category for mining) with all types available in temperature classes T4, T5 and T6. Encapsulated and external armature coils are also produced, along with high performance industrial connectors, sensors and digital pressure and vacuum sensing devices. The range will not only meet, but exceed your needs in terms of choice, flexibility, integration and reliability.


bright LEDs for clear indication of valv sole


th ultra- cation of


duction treatment, decrease


Sentosa i usi g Bredel and Qdos pumps from Watson-MarlowMa ow Fluid Technology Group (WMFTG) to help it reduce downtime and cut costs in the treatment of astewater from its


TG)


PUMPS CUT COSTS IN WASTEWAT Indonesia-based PT Sinde Budi


ALVES & ACTUATO


TORS


FEA


FEATEATURE


WATER TREATMENTATER TREATMENT and spares costs at PT Sin


and spares costs at PT Sinde, but energy costs are now far lower as there is no longer any need to run a com ressor for lon ope ate the


nde, but


energy costs are now far low r as there i no longer any need to run a compressor for long periods to operate the previous AODD pump. In a separate process, another AODD pump was being used to dose chemicals such as H I, aO


riods to ous AODD pump.


In a separate process, anoth AODD pump was being used to dose chemicals such as HCI, NaOH and chlorine into the wastewater for purification


chlorin unabl into th stewater for puri cati


purposes.purposes. However, PT Siever, PT Sinde was un able to achi to achieve the leve the leve


nde w evel ofel of


control and accuracy i requi ed. WMFTG recommended that a Qdos chemical metering pump be dr opped into the water ation process t sin


control and accuracy it required. WMFTG recom ended that a me


mp


dropped i to the w ter purification process to pro re ise


in tio


tech repe


ovi ovide


precise dosing information. ReNu technology ensures accurate and repeatable flows while facilitating quick and safe pumphead rem val and replacement, without the n ed for tools.


logy ensures accurate and flows w ile facilita in


qu k and safe pum head removal and replacement, without the need for tools.


Atam. Living technology.


atam.uk.com generation DA3+ to the DA4 Series. ion DA3+ to the DA4 Series Atam (UK) Ltd.


The Fluid Power Centre - Watling Street Nuneaton - Warwickshire - CV11 6BQ T: 024 7632 6060 sales@atam.uk.com


PROCESS & CONTROL | SEPTEMBER 2019 21


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