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EDWARDS USED THEIR FOUR-POST 500-TON GANTRY SYSTEM TO TRANSFER LOADS FROM THEIR ONSITE TRANSPORTERS TO THEIR OTR EQUIPMENT—USING ANYWHERE FROM 55- TO 200-TON SHACKLES, DEPENDING ON THE PIECE BEING PICKED.


September 30th. (Te receipt of request for quotation [RFQ] became official on April 29th, with the Award of Contract landing on July 8th. Te 14 super loads were all delivered on schedule between November 10th and 20th, 2014.) Fourteen of the larger pieces were put on two hopper barges—the pieces were large enough that it was more economical to put them on barges rather than ship them over the roads. In conjunction with these pieces, about 285 smaller crated pieces were staged at the port based on a pre-planned load sequence, and then loaded to over-the-road (OTR) trucks and delivered to the FTP at an average rate of 10 trucks per day. “As each piece came off, a load plan was developed for


each one,” White said. “And it all had to be married to a delivery sequence. In other words, as the stuff came off the ship, it was moved to a large warehouse, checked in, and given a designation—so that when the trucks arrived, we knew exactly when and how to send it.” Edwards’ responsibility within the larger project centered heavily around the check-in and organizational processes—


getting the right pieces on the right trucks and barges, and keeping the schedule flowing. For the truck pieces, once on the road, further details had to be attended to: the weight, along with the overall travel height of nearly 14 feet, required the use of very specialized trailers to pass DOT requirements in reference to overhead bridge clearances and weight distribution on the numerous bridges on the route. (And the cherry on top: White also admitted that organizing a lot of truck drivers can be like herding cats.) With the barges, as the cargo came off the ship, the ship


provided a stow plan. “Basically: these pieces are here—those pieces are there,” he explained. “You need to work with the Port to decide which pieces go on which barge, but before we ever got to that point, we had to engineer a stow plan for each barge—to coincide with the stow plan on the ship, which coincided with the delivery schedule for the client. “You then have to coordinate available space on the barge, and account for the structural integrity of the barge. Certain pieces have to be loaded a certain way, facing a certain way, and at the same time, you have to calculate the space required for all of this to fit on two barges.” All of this, of course, required some pretty sophisticated


machinery. “We used two 500-ton cranes, making a two- crane pick out of the hopper barges,” White said. “Tis method required using two 170-ton modular spreader bars— additionally requiring four 12-foot, 85-ton (vertical lift) wire rope slings, supplemented with four 18-foot, polyester 100- ton (vertical lift) slings.” Moreover, Edwards used their four-post 500-ton gantry system to transfer loads from their onsite transporters to their OTR equipment—using anywhere from 55- to 200-ton shackles, depending on the piece being picked. To maneuver all of this cargo, on both water and land, Edwards enlisted the services of quite a few companies—from


22 JANUARY-FEBRUARY 2015 WIRE ROPE EXCHANGE


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