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PRODUCT RESOURCE FILE TECHNOLOGY IN ACTION


HyprCool® EMSCO, Inc.’s HyprCool®


takes advantage of what is already there. hybrid process cooling system


utilizes an adiabatic wetted cooling unit for water system heat rejection.


Te HyprCool® system combines the advantages of dry air cooling systems in the winter months and the advantages of fluid cooling systems in the summer months to provide highly effective heat rejection for industrial processes. Te hybrid approach releases a fine mist spray into the air prior to contacting the copper cooling tubes which lowers air tem- perature and increases the heat rejection capacity of the unit. Te control system cycles individual fans as process water and ambient temperatures dictate and ultimately activates the water spray mist when warranted. During the colder months water mist spray activation is not required and the unit operates as a dry air cooler, eliminating sump freezing and dangerous ice buildup common with fluid coolers.


The Facts


Tis system reduces electrical consumption and significantly reduces water usage when compared with a fluid cooler. Te “V” shaped design condenses the footprint compared with a typical dry air cooling tower saving valuable real estate.


Yearly Electrical Power Consumption HyprCool®


Unit:


Dry Air Cooler: Fluid Cooler:


Yearly Water Consumption: HyprCool®


Unit:


Dry Air Cooler with trim cooler: Fluid Cooler:


Space Required: HyprCool®


Unit:


Dry Air Cooler: Fluid Cooler:


21,000 kW-Hrs 34,000 kW-Hrs 22,000 kW-Hrs


1,500 Gallons 75,000 Gallons 840,000 Gallons


635 Cubic Feet 1,035 Cubic Feet 1,148 Cubic Feet


The above comparison is based on an actual customer application in the New England area of the US. System calculations are based upon induction melt system operation at 20 hours/day with 60% utilization and 75% heat rejection equipment utilization. Savings may vary based on heat load and location.


The Logic


Te technology used in EMSCO’s HyprCool® system was born in Europe in response to widespread regulations aimed at eliminating one of the most common breeding grounds for Legionella bacteria: evaporative cooling towers. In the United States, where Legionnaires Disease was first identi- fied, regulations vary from locality to locality and from state to state. OSHA has issued a number of guidelines but no specific regulation as of this writing. Estimates are that no fewer than 50,000 cases of infection caused by Legionella are


METALCASTING EQUIPMENT, PRODUCTS & SERVICES 2014-15 HyprCool® combines the advantages of a fluid cooler during the


warmer months and a dry air cooler during the cooler months while reducing electrical and water consumption


reported annually, with 40% to 60% identified as occupa- tional in origin. Te HyprCool® system eliminates standing water in favor of a fully closed coolant path and the intermittent one-time use of fresh water to augment the system’s cooling capacity only on the hottest days of the year. Tis is one of those rare cases where regulation has given rise to a lower-cost and more effective solution to a problem. EMSCO’s HyprCool® system introduces superior technology that costs less to operate and has a lower capital investment than systems which pose a greater risk to your employees and to the environment. It is the smart way to cool your heat-generating processes.


EMSCO, INC


1000 Nave Rd., SE; Massillon, OH 44646 877-773-6726  Fax: 330-833-3029 sales@emsco.comwww.emsco.com


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