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in action CASTINGS


Aluminum Coolant Collector Reduces Weight


Cast Component: Coolant collector. Material: Aluminum. Process: Semi-permanent mold. Weight: 26 lbs.


Application: 15L diesel engine coolant collector.


Casting Supplier: Stahl Specialty Co., Warrensburg, Mo. Customer: Detroit Diesel Corp., Detroit.


• T e customer realized signifi cant weight savings by switching from sand casting to the tilt pour semi-permanent mold process.


• T e 41-in. x 14-in. x 6-in. casting maintained core position and wall thickness despite signifi cant distances between core prints.


• Despite initial outgassing problems, the casting supplier produced a high quality component that passed leak testing at 36 psi with a maximum al- lowable fl ow rate of 4cc/min.


14 | METAL CASTING DESIGN & PURCHASING | Sept/Oct 2013


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