Custom Hangar
Close up view of joints of ½-inch square poplar framework on the back side and end assemblies (above left). Note the scarf joints for the long members. Scarf joints are not required if the size of the box is under 36 inches for maximum dimension. The next phase of construction is the container assembly. Permanent attachment of the two end assemblies to the back side of the
container (above right). Door assembly with the two portions of 11
⁄16
× 30-inch
piano wire assembly attached and ready to install on the final container box (below left). Close up of one of the corners of the final box assembly showing the joints (below right). All joints are secured with Titebond II carpenters glue. Use of “C” clamps aid in accurate assembly.
Final box ready for the installation of the door (above left). Several lengths of ¾-inch wide paneling are used as a shim along the bottom of the box to support the lower portion of the piano wire hinge where it will be mounted to the box.
60
Final installed door along with 1¾-inch Safety Hasp and hinge (above right). Locks are an option should you have overly inquisitive children or grandchildren that like to sneak around and get into things without permission.
MARCH 2012
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