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Technology


Faster, lighter AND more reliable


Most of us take traveller cars and tracks for granted but the extreme sail trimming and roll stability requirements of AC75s and AC40s required Harken to redevelop its hardware for a whole new performance level


Balancing a monohull with no keel on a pair of foils that are offset from the yacht’s centreline has been one of the biggest challenges for high- performance yacht design in recent years. Understandably, in achieving this the foils themselves have attracted plenty of attention, particularly among commentators and spectators at the last America’s Cup in Auckland 2020-21. However, as we are now starting


to understand there are far more elements involved in keeping a high- speed show on the road, not least the way in which both the power that’s generated by the mainsail and the roll stability control of the boat are achieved through the fine control of the mainsheet. Here, hardware experts Harken have been in the front line of development in an area of deck gear that many of us would normally take for granted: the traveller track and car. And while Harken was also involved in other key areas such as the winches and the self-tacking system for the jib, the mainsheet system was the most challenging area. ‘We worked closely with


Emirates Team New Zealand with the development of the AC40,’ explains Mark Wiss, director of global grand prix and custom yacht


56 SEAHORSE


sales at Harken. ‘This collaboration has led to


developments in the deck gear elsewhere too as the new style of sailing develops. For example the bowsprit is gone and now there’s a self-tacking jib so the basic configuration has changed a fair bit since the first concept for the AC75 was announced.’ The evolution of any new class


will always throw up new ideas, layouts and working practices and the deck hardware will adapt to the change. But the AC40 has marked a very different approach. In addition to creating the next generation of America’s Cup machines, the longer- term success of the AC40 also depends on being able to make monohull flight easier to achieve in the broader grand prix racing world outside the Cup circle. And for this to happen the speed and accuracy of the mainsheet system is crucial. As the story of the last America’s


Cup unfolded it became clear that the double-skinned mainsail configuration was far more complex than it looked at first sight. Yes, the outline of the AC75 sail plan marked a return from solid wings, one that was more in keeping with conventional looking racing sails, but from there on, and under closer


Above: fine control of the mainsheet is essential not just for achieving maximum sailpower on a foiling AC boat, it’s also crucial for roll stability. The mainsheet system is working constantly, always near maximum load. Right: different radiuses of main track in testing at HarkenLab


inspection, it has become apparent that the new America’s Cup mainsail configuration is both sophisticated and highly loaded. Be it the AC75 or the smaller one-design AC40, boatspeed in the region of 40kts produces very high apparent wind and narrow apparent wind angles, two factors that contribute to extremely high loads in the clew of the mainsail. And it is this that is the starting point for the new area of development. ‘In principle the tracks and cars


that we’ve supplied for the AC40s are quite a similar setup to what we did on the AC50 catamarans in


AC37


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