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Case studies in practice


Magic Carpet-e: Rigging Projects worked with designer Guillaume Verdier, Persico Marine and North Sails. Rigging Projects was instrumental in a bold conceptual shift for this size of yacht: moving from a traditional eight-winch/ forward pit layout to an innovative six- winch design. This wasn't just about reducing numbers; it was about enhancing sail handling and optimising performance. Their involvement kicked off with extensive upfront planning to tailor the deck layout around the six-winch system. Working closely with sail selection data provided by Jez Elliott at North Sails, they meticulously simulated every conceivable sail manoeuvre. This rigorous approach ensured maximum sailing efficiency and control, while simultaneously minimising deck clutter, winch count and overall weight. Early involvement led to Rigging Projects supplying the full deck hardware package. Project manager Ed Bell says, ‘It’s


Hetairos' upgraded jib cars,making a significantweight saving and reducing friction


Royal Huisman commissioning them to design the world’s largest cable-driven steering system for Nilaya (151ft), where the owner wanted authentic helm feel without resorting to power assistance. The solution combined their geared hubs with a suite of low-friction blocks and steering components, pushing the boundaries of traditional steering while maintaining tactile feedback. This work has since filtered into other


projects, from resolving helm-load issues on large catamarans (notoriously heavy on the helm in reaching conditions) to delivering the steering system on the Wally Rocket 71 Django, the current Maxi Worlds winner. Headboard cars are another Rigging


Projects speciality. Beyond Hetairos they've supplied numerous of headboard cars that to date have a combined milage usage of 1.75million miles, including a 15-tonne unit for Raven, the foiling Botin-designed Baltic 111, and are now building the largest ever headboard car for an 85m superyacht.


End-to-end service One of the reasons Rigging Projects is winning this kind of business is the added value of providing clients with detailed load calculations and analysis resulting in improved sailing system design and functionality. ‘We don’t charge for this service, although perhaps we should,’ laughs Tobias Hochreutener, founder of Rigging Projects. ‘As well as specifying the products we do a lot of front-end analysis and follow-up work towards the end of the project. It’s an end-to-end service that you won’t get from other hardware manufacturers.’ That’s added value for the client, but it also closes the loop


been a long road to get here and a huge amount of work went into making this project a reality. It’s a big well done to Rigging Projects for their involvement and


between concept and finished yacht. ‘It’s very important to us to make the


hardware fit the boat, not the boat fit the hardware,’ says Nick Black. ‘That mindset is what keeps owners and designers coming back.’ That same philosophy underpins the


company’s software development. Every part delivered is catalogued in the Rigging Projects app, giving builders and owners an accessible record that simplifies ordering, spares, and refits as well as sending service reminders. For build yards, or individual customers, every block, car, and lock can be identified with a few taps.


A team embedded in sailing Another of Rigging Projects’ strengths is its people. Many senior managers are sailors themselves, with backgrounds in professional race programmes and America’s Cup campaigns. They understand the practical demands placed on equipment in real-world conditions, and they speak the same language as their clients. That ethos is embodied by co-founders


Tobias Hochreutener and Nick Black, and it extends across the business. Head of design Antoine Delaperriere spent time at BAR Honda and Williams F1, focusing on gearbox design. Head of engineering development, Chris Whitwam, previously ran his own CNC firm (that was eventually brought in-house by Rigging Projects) and he skippered the Spirit 100 Gaia.


Staying true to their roots Rigging Projects has grown froma small boutique rigging consultancy into a multifaceted engineering firmcapable of fitting out a superyacht fromtop to bottom.


passion. I can’t thank everyone enough for putting their heart and soul into this.’


Swan 100 Savuke: Originally launched in 2006, the remit from the owner’s team was to optimise and modernise all sail- handling systems in order to enable the yacht to be competitive once again on the superyacht regatta circuit. Collaborating with BM Composites, Marine Results and with the support of Nautor Swan Global Services, this culminated in the production and installation of a complete Rigging Projects design and engineered deck hardware package along with the addition of a bowsprit and halyard locks.


TP52 Gladiator: By adopting Rigging Projects’ X-Car traveller system, the team experienced a significant reduction in friction to the extent that they could increase their fast traveller limit from nine to 13kts – a performance edge that has since attracted numerous other TP52 Super Series programmes. Dave Freddie Carr, a trimmer on Gladiator, says the X-Car is “an absolute game changer” and main trimmer Chris Hosking says he’s a big fan.


Rigging Projects' ultra-low friction blocks pictured along side the original Hetairos' mast collar blocks


Yet despite the scale of their current projects, they remain focused on the values that built their reputation: agility, responsiveness and above all, innovation. As the size and ambition of yachts continues to grow, so does the demand for bespoke engineering and custom solutions. Rigging Projects has shown not only that they can meet that demand, but also that they continue to push boundaries - whether through the world’s largest headboard cars, a new generation of steering systems, or a simple but transformative bobstay lock. For Rigging Projects, scaling up has


not meant slowing down. www.riggingprojects.com


❑ SEAHORSE 75


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