LOADING BAYS AND DOORS
process that happens in every production and warehousing location – the 45 minutes it takes to unload using a forklift takes under five minutes with an automated system. By removing the use of forklifts, companies immediately reduce the risk to employees, improving safety. Adding further automation will also significantly improve both efficiency and employee well-being. By connecting the entire auto-loading docks and unloading docks to a conveyor or autonomous guided vehicles (AGV), the complete loading procedure can be de- manned. This 100% automation is, by default, far safer as no manual intervention is required.
SAFETY STARTS WITH EMPLOYEES
Human error is one of the main causes of injury in loading bays and other areas of logistics facilities. Indeed, one employee’s mistake can make the entire environment unsafe. To avoid injury, organisations must provide staff with the right training, including the correct use of equipment and safe behaviour.
Regular training and education for employees working within the loading bay should cover a range of issues. This includes the prevention of
chronic or acute injury through incorrect lifting methods; the correct way to secure cargo when loading; and the safe removal of secured cargo when unloading the truck.
Good signage is also important to support employees as they move around the loading bay. For example, marking ‘danger zones’ ensures individuals know where to go, such as avoiding loading dock edges. Signage helps to direct traffic flow correctly, too. Additional signage reminding drivers to turn off engines is key to avoid the build up of poisonous carbon monoxide in the loading bay area. Providing weight rating signs on each element of the loading bay equipment will remind employees of the weight limits in place, avoiding dangerous overloading situations. Additionally, it is worth reminding people that loading bays must remain tidy and clear of hazards at all times. Small pieces of packaging can get stuck in machinery and pose a trip hazard; while even small spills can have significant ramifications, with oil spills requiring special attention. For experienced individuals, additional signage may feel unnecessary but with the considerable number of new employees entering the logistics industry, providing clear, up-to-date information is essential. It will help to improve
safety and, equally important, add confidence and boost morale for new members of the workforce.
CONCLUSION
Efficient loading bays are core to the success of any logistics operation. But these hubs of activity can be not only incredibly inefficient, but also extremely hazardous. Automation is increasingly important for any business today to transform productivity, improve efficiency and to demonstrate that health and safety comes first. This means improving end-to-end automation to reduce the manual activity required by employees, as well as implementing stringent safety processes and giving all staff appropriate, timely training.
The benefits are tangible. Automation improves effectiveness and also creates a safe and healthy workforce. Creating the right working environment not only improves employee morale – which is key to retention – but also contributes to greater productivity, ensuring the business meets demand and builds a satisfied, committed customer base.
Joloda Hydraroll
https://www.joloda.com/
FACTORY&HANDLINGSOLUTIONS | JUNE 2022 21
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