FACTORIES & WAREHOUSING


T


oday, manufacturers operate under fluctuating labour availability, flexible staffing models and a relentless pressure for around-the-clock production. While the shop floor continues to cut metal at


all hours, the quality lab often becomes a bottleneck during off-shifts. When skilled personnel are not physically present, throughput stalls, inspection backlogs grow and the risk of costly scrap increases. To stay competitive in a demanding global


market, quality operations must keep pace with production. We must design quality systems for absolute continuity, not just speed.


THE SHIFT FROM SPEED TO CONTINUOUS RESILIENCE Speed is an important metric, but continuous resilience drives true return on investment. When a machine tool runs unattended at two in the morning, your measurement systems must be ready to validate those parts without human intervention. This requires a fundamental shift in how


we approach quality assurance. It is no longer enough to rely on isolated experts working in climate-controlled labs. Instead, manufacturers must implement standardised inspection workflows, robust hardware and intuitive software that empower production operators. By building resilience into your quality systems, you ensure that quality control never clocks out.


QUALITY THAT DOESN’T CLOCK OUT: BUILDING RESILIENT INSPECTION WORKFLOWS FOR CONTINUOUS PRODUCTION


By Matthew Brum, Director Product Marketing - Metrology & Production Software, Hexagon Manufacturing Intelligence


Manufacturing never sleeps, but your skilled metrology professionals do


EMPOWERING OPERATORS WITH SHOP FLOOR CMMS To build true resilience, you must move inspection directly to the point of production. Shop floor coordinate measuring machines (CMMs) are engineered specifically to withstand harsh industrial environments. They feature advanced parametric thermal compensation, covered ways and built-in vibration resilience to combat the typical challenges of a bustling factory floor. By integrating these robust systems directly


into manufacturing cells, you eliminate the need to transport parts across the facility. Operators can execute automated, highly accurate measurement routines with the simple touch of a button. This user-friendly


26 JULY/AUGUST 2026 | FACTORY&HANDLINGSOLUTIONS


approach minimises the learning curve, reduces dependency on scarce metrology experts and empowers your frontline workers to make immediate, data-driven decisions. The result is a dramatic reduction in cycle times, faster defect detection and a significant improvement in First Pass Yield.


MAINTAINING THROUGHPUT WITH OFFLINE PROGRAMMING You cannot afford to tie up your physical CMMs for time-consuming programming tasks. A machine used for programming is a machine not measuring parts. Offline programming leverages advanced


digital twin technology to create a virtual replica of your part, machine and fixtures.


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