COSMETICS


Combining natural formulation with lean manufacturing: Green Angel’s production evolution


By Chris Mitchell, CEO, Drigate Products (Mfg.) Ltd trading as Green Angel Luxury Irish Skincare


I


rish manufacturers seeking export growth must increasingly combine product innovation  Nowhere is this balance more evident than   compliance and operational excellence.   production capability has steadily evolved since 2006 to meet rising domestic and international  sustainably sourced Irish ingredients with modern manufacturing systems to deliver skincare and body care products to retail and export markets while maintaining consistent quality standards.


NATURAL RESOURCES ENGINEERED FOR PERFORMANCE


Our formulations are built around mineral  along the Atlantic coast and processed for cosmetic application. Combined with essential   supported by modern cosmetic science. What began as a small artisan range has


grown into a portfolio of more than 30 products  alongside curated gift sets supporting seasonal retail programmes. Expansion in product range has required parallel investment in production  traceability and quality at increasing volumes.


SCALING MANUFACTURING CAPABILITY


Early production relied heavily on manual  integrated automated and semi automated equipment to improve repeatability and throughput. Recent upgrades include installation of a high   and stronger batch consistency. Automation  variability while supporting compliance with EU cosmetic manufacturing standards. These investments allow production to scale  quality expected of a premium Irish skincare brand.


EXPORT GROWTH DRIVING LEAN MANUFACTURING


International expansion has become a major driver of operational improvement. Export   we continue implementing lean manufacturing  and packing operations.


Process optimisation has helped reduce


 increase production throughput while maintaining product quality. Automation investments combined with


improved inventory and production control systems support better forecasting and  while meeting rising export demand. Export  global market presence but also the long term competitiveness of our Irish manufacturing operation.


COMPLIANCE, QUALITY AND SUSTAINABLE PRODUCTION


Operating within Ireland’s regulated manufacturing environment requires strict adherence to cosmetic GMP standards and full product traceability. Quality control checkpoints are embedded throughout production to ensure consistency across all batches supplied to domestic and international customers. Sustainability also plays an increasing role


in manufacturing decisions. Ethical sourcing 


10 January/February 2026 Irish Manufacturing


packaging options and improved process  while aligning with consumer expectations for responsible production.


SUPPORTING IRISH RETAIL AND INDUSTRY


Demand for Irish made products continues to    alongside export expansion.


SKILLS, INNOVATION AND FUTURE DEVELOPMENT


Manufacturing ultimately depends on skilled  production and quality systems. Recognition through awards such as our commendation from  team capability and the broader strength of Irish SMEs competing internationally.  Ireland will increasingly depend on combining  technology driven production systems. For Green  lean processes and sustainable manufacturing ensures we remain competitive as global demand   export capability are well positioned to compete internationally in high value sectors.


www.greenangel.com www.irish-manufacturing.com


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