Coating & Laminating
“The coating is like a piece of a puzzle,” Andre Soterio, continues. “It’s not just about protection; it’s about enabling the entire process to work seamlessly. We look at the printing requirements, inks and fi lms used and desired eff ects to ensure the best possible result.”
A WORLD OF FINISHES AND FUNCTIONS “IML coatings open up a spectrum of creative and functional possibilities,” Andre Soterio explains, “ACTEGA’s IML Coatings allow converters to achieve everything from subtle matte to striking high-gloss and textured fi nishes that heighten shelf appeal. Choosing the right coating technology depends heavily on regional printing capabilities, application requirements and local regulations. The three main types - water-based, UV-curable and solvent-based - each off er distinct advantages. Water-based coatings hold strong in Europe, recognised for their low migration risk, aff ordability and compatibility with off set printing - making them especially suitable for food packaging. In contrast, UV-curable coatings, with their crisp clarity and gloss, are prevalent in Asian markets but are chosen more selectively for food applications due to migration and safety concerns.”
With nearly all printing technologies - from digital and letterpress to fl exo, gravure and silkscreen - adaptable to IML, the coating must align not just with the decorative ambitions of the brand, but also the technical realities of the print and moulding processes. Beyond chemistry, achieving optimal results hinges on technical precision. As Andre Soterio points out, this requires meticulous attention to the type of ink system, label design complexity and the desired visual eff ect. Technically, this means ensuring uniform mixing of the coating for complete transfer of key additives. Furthermore, precise selection of anilox rollers and careful dryer calibration are essential for consistent application and performance. Ultimately, the right coating marries aesthetics with function, helping products stand out while supporting reliable manufacturing from start to fi nish.
A GROWING MARKET WITH GLOBAL POTENTIAL
Though a niche segment at just two per cent of the global label market, IML’s growth is strong. Europe leads the way, accounting for over 50 per cent of the total market. However, other regions are rapidly closing the gap. North America, traditionally a blow-moulding market, is seeing considerable growth in injection of IML - over 20 per cent - as local production capabilities expand. Asia, particularly India, is experiencing a boom as
www.convertermag.com March 2026 17
new brands embrace IML. Furthermore, emerging markets in Africa and South America show immense potential. “As global brands expand into these regions, they are looking for consistent, high- quality packaging that IML solutions can deliver,” Andre Soterio comments.
“In Brazil, for instance, Rami is a great example of how ACTEGA’s solutions are helping businesses achieve their packaging goals. The company experienced rapid growth, investing heavily to start producing margarine tubs. It’s exciting to see how IML is transforming the market globally, and we’re proud to be a part of this journey,” says Andre.
BUILDING A BOLD VISION FOR TOMORROW
As sustainability continues to shape the packaging industry, IML presents a compelling environmental advantage. Because the label and container are made from the same material (polypropylene), the fi nal package is a mono-material product, which is inherently more recyclable than multi-material alternatives. The industry is now pushing the boundaries of what is possible. The ultimate goal is to create a truly circular economy for IML packaging
Page 1 |
Page 2 |
Page 3 |
Page 4 |
Page 5 |
Page 6 |
Page 7 |
Page 8 |
Page 9 |
Page 10 |
Page 11 |
Page 12 |
Page 13 |
Page 14 |
Page 15 |
Page 16 |
Page 17 |
Page 18 |
Page 19 |
Page 20 |
Page 21 |
Page 22 |
Page 23 |
Page 24 |
Page 25 |
Page 26 |
Page 27 |
Page 28 |
Page 29 |
Page 30 |
Page 31 |
Page 32 |
Page 33 |
Page 34 |
Page 35 |
Page 36 |
Page 37 |
Page 38 |
Page 39 |
Page 40 |
Page 41 |
Page 42
