FEATURE Machine vision
Detecting food defects reliably with machine vision
Detecting food defects reliably with machine vision
By MVTec software engineers M
aximum speed and detection rates of preferably 100% are the requirements for quality
control in the packaging industry. The company INNDEO shows how these high requirements can be achieved with a sophisticated automation solution based on machine vision and deep learning technologies.
INNDEO, headquartered in Zaragoza, solutions for the automation of quality inspections with its INSPECTRA brand. Founded in 2016, the company primarily focused on the food industry but is now looking to support the logistics industry, too. Thus, the company has developed the Thermoseal & Label Inspector solution, which can be used to reliably inspect packaging and read labels. The device combines a wide range of sophisticated technologies like high speed and processing capture, hyperspectral vision, deep learning and
Automating packaging inspection INSPECTRA’s aim is to develop an packaging industry. The advantages machine vision are: higher detection rates of packaging defects, cost savings, and comprehensive digitalisation of production processes to monitor and improve them. In practice, many companies still carry out manual inspection processes, which introduces will reliably detect all conceivable defects in packaging, like anomalies in the sealed automation of quality control reduces costs and introduces objective criteria for sorting the products to be inspected. Although there are other machine vision solutions, not many are robust or adaptable enough. Due to lack of precision and reliability in defect
14 May 2024 | Automation
detection, users rely on manual inspection. INSPECTRA wants to eliminate exactly solutions: “In order to ensure faster inspection processes and more robust For example, quality defects in food production rate of up to two packs per second. This should enable inline rejection, which requires processing times of only a few milliseconds per image,” says Emilio at INNDEO. To achieve these goals, it was essential using machine vision. Cameras positioned at various inspection points take images of the objects, which are then processed by the integrated machine vision software MVTec HALCON, developed by the for the various applications. For example, for sealed area inspection, HALCON determines the relevant area of the image for inspection based on various parameters. For this purpose, vision technology to identify product discolouration. Hyperspectral vision technology helps with the more complex defects.
Deep learning, which is a method of
detect defects. The system learns through a training phase, identifying wrinkles
arrangement in the tray, and other quality Another application scenario is the inspection of the labelling. To detect the located, the inspection processes take place. To do this, the application uses technologies integrated in HALCON. like characters that are too close together, blurred or incomplete.
Flexibility in interface integration For the end customer, it is important that the Thermoseal & Label Inspector seamlessly integrates into the existing process environment.
“The integration of an interface was one of the biggest challenges during the implementation. This is because the various parameters of the inspection control and all the images from the various cameras have to be analysed in a very short time. It is also important not to forget that the image acquisition devices operate at enormously high speeds. So, the machine vision software has to decide in a very short time whether a package is faulty and has to be rejected,” adds de la
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