The motion controller provides powerful
execution of Windows applications for enhanced machine control. It runs Microsoft Windows 10 with a choice of four processors, from Celeron through to a Core i7, as well as up to 256GB solid-state drive memory. To increase machine functionality, PC-MCAT-2 can integrate and control virtually any peripheral device, such as camera vision systems or sensors, via its communication port array, which includes HDMI, USB, serial ports, and general-purpose digital I/O. The motion controller also enables IoT
connectivity, providing a high-speed link from the host machine to a wider factory network, thanks to three Ethernet ports. To enhance network segmentation and bandwidth, each Ethernet port has a separate IP address. Of additional benefit, the PC-MCAT-2 allows
a more flexible programming approach by supplying an API library that can be used in Windows applications, communicating to Trio’s advanced Motion-iX core of motion control
functionality via a shared memory interface. This provides a high-speed link to the motion engine and offers flexibility in programming language choice, allowing integration of third- party SDKs and motion for advanced machine control from a single application. To increase machine productivity and
performance, PC-MCAT-2 coordinates up to 64 servo or robot axes with Trio’s recognised high speed and precision. This is achieved with EtherCAT cycle times down to 125s, 64-bit maths precision, and a motion command execution benchmark of up to 500 lines/ms. This capability executes Trio’s extensive motion command set, including multi-axis coordination in multiple dimensions as well as numerous kinematic models. In addition, for maximum motion performance,
PC-MCAT-2 applications can be written in Trio’s original programming language, TrioBASIC, or IEC61131 languages with PLCopen. Integrating Windows-based machine control and motion coordination within the same device optimises performance by removing the lag created by an Ethernet connection to a separate PC, the company explains. OEMs can speed up development time with
PC-MCAT-2 by removing the integration and debugging required with separate hardware. As a
single, compact device, PC-MCAT-2 can reduce total machine footprint and hardware cost. The motion controller is protected by a rugged metal casing that improves heat dissipation, and its fanless design removes audible noise and maintenance requirements.
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