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ENGINEERING A BIKE LIFTING SYSTEM TO ENHANCE WORKER SAFETY MACHINE BUILDING, FRAMEWORKS & SAFETY PRODUCTS
Feature
As cycling continues to grow in popularity, Decathlon has expanded its range of electric and cargo bikes. However, while a traditional road bike might weigh less than 10kg, electric and cargo bikes can exceed 55kg, creating challenges for technicians responsible for servicing and maintenance. Added to this, industry guidance recommends mechanical assistance for loads above 15kg. The company found that many existing workshop lifting solutions
were not suitable for the increasingly diverse range of bike frames and geometries. So, to address the challenge, Decathlon partnered with IMI to develop a custom electric lifting system that could be deployed across its global network of workshops. Over a nine-month design and testing programme, IMI engineers
refined a solution based on IMI Bahr Bikelift technology, developing the system to accommodate the weight and geometry of modern cargo and electric bikes. The resulting design incorporates a modular accessory system that allows technicians to quickly change configurations.
a configurable approach The new system can safely lift bikes weighing more than 55kg and features a secure gripping mechanism, designed to accommodate non-standard frames, to improve stability and safety during servicing. Additional benefits include quieter operation thanks to a low-noise electric motor and a modular design that allows faster setup and consistent use across multiple workshop locations. Furthermore, the configurable approach reduces the need for multiple specialist tools, helping simplify workshop layouts and accelerate deployment across Decathlon’s global network. According to IMI, its global production capabilities enabled the lifting
system to be manufactured and supplied at scale, allowing Decathlon to move towards standardised workshop equipment, processes and training across multiple regions. By combining Decathlon’s understanding of workshop requirements with IMI’s expertise in motion and automation technology, the partners
have created a scalable solution designed to meet the evolving needs of modern cycle servicing. This project demonstrates how close collaboration between
manufacturer and end user can deliver practical engineering solutions to emerging industry challenges.
IMI
www.imiplc.com/industrial-automation
HMA 2A
Up to 30:1 turndown Up to 205 kW per foot Reduced NO₂/CO Emissions Air replacement or “Make-Up”
TX High efficiency
Customised design to suit each install Proven in a wide range of applications Choice of burner heat inputs up to 1150 kW
FDB
Choice of operating fuels Ideal for variable plant conditions Larger heat input available on request APL technology -modulating gas and air
FDGA
APL technology - modulating gas and air Ideal for variable plant conditions Heat input range up to 1,550 kW Choice of operating fuels
Our gas burner systems offer users reliable, high efficiency, process heating solutions.
From design, manufacturing and supply to installation, commissioning and ongoing support, we fulfill process liquid, oven and air heating needs for both new-build and conversion projects.
BESPOKE DESIGN FULL RANGE OF INTERNATIONAL ACCREDITATIONS
FDC
Heat input range up to 1,550 kW Choice of operating fuels Packaged burner design Up to 40:1 turndown
BURNERCARE SERVICE
Lanemark Combustion Engineering Limited Lanemark House, Whitacre Road, Nuneaton Warwickshire CV11 6BW United Kingdom
+44 (0) 24 7635 2000
info@lanemark.com
www.designsolutionsmag.co.uk
MAY 2026 DESIGN SOLUTIONS 15
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