DIGITALISATION
The hoist industry has a rich history of innovation, evolving from simple pulley systems to the sophisticated machinery we see today. As we enter the era of Industry 4.0, emerging technologies such as artificial intelligence, real-time monitoring, automation and remote controls are redefining the future of hoists. In this piece, we explore how these advancements are unlocking new possibilities for the industry.
T
he rise of digitalisation is everywhere, in every industry, and the hoist industry is no exception. Traditionally, the lifting industry
has relied on mechanical designs that often relied on human input, but over time this has developed with electric and hydraulic hoists introducing new levels of efficacy and safety. Digitalisation is the next leap forward, turning hoists into intelligent lifting machines that are capable of collecting data, adapting and operating with minimal human intervention. From artificial intelligence, real-time monitoring
to automation and remote-control system, the integration of smart technologies is changing the hoist industry for the better. “Digitalisation has progressively increased within the hoist industry as emerging technologies continue to evolve,” explains Marc Premont, chief product officer for Kito Crosby. “The incorporation of Variable Frequency Drives (VFDs) into powered hoists marked a significant milestone, transforming hoists into intelligent machines capable of managing specific operational functions and providing user feedback. Subsequently, advancements in VFD technology have enabled manufacturers to implement enhanced features such as improved power management and connectivity.”
As digitalisation in the hoist industry has advanced, the integration of Industry 4.0 technologies have enabled networked systems and AI-driven automation, and the subsequent development of intelligent software, predictive maintenance and the creation of digital inspection and maintenance tools. “Digitalisation is transforming the lifting industry, reshaping the way we approach safety, efficiency and compliance,” explains Leanne Whitehurst-Maiden, national digitalisation manager at RSS. Across the industry, there are several projects
and product that showcase the impact of digitalisation strategies. This ranges from sensor- enabled hoists that continuously monitor loads, usage and component wear, such as the integrated sensors in Demag’s DCBS chain hoist, which automatically pre-tensions suspended load in load pick-up mode to then lift it. In other areas of the industry, companies are
using remote connectivity to allow workers to oversee lifting operations from a control room, across multiple sites, for example, Konecranes’ TRUCONNECT Remote Monitoring. Incorporating predictive maintenance, it collects the condition, usage and operating data from sensors on a crane that can be used with inspection and maintenance information to provide a full overview of an equipment’s maintenance requirements and performance. With 24/7 access across the globe to experts, the TRUCONNECT’s Remote Support offering also enables troubleshoot support to reduce downtime and corrections.
www.hoistmagazine.com | October 2025 | 15
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