PROJECT OF THE MONTH | FEBRUARY 2021
insatiable need for food products,” said Keith Ellis, GM, Norelco. Over the past few years, Norelco has supplied FPS manufacturing sites with more than 20 R&M QX bridge cranes with capacities ranging from five to 10 tons. Most of the equipment FPS
manufactures is made from stainless steel and the company plans to invest in in-house manufacturing to ensure its customers receive the highest quality and best technologies in its freezing and cooling equipment. It maintains sheet metal fabrication, a machine shop, specialized insulated enclosure manufacturing, and control panel assembly in-house. “We expect the monthly volume of stainless steel coil for sheet metal to be about 200,000lbs. Other raw materials will be about 80,000lbs per month. The sheet metal coil size has a diameter of 4 x 5ft, weighing about 20,000 lbs. The size of our tunnel freezer is, on average, 100 x 18 x 15ft,” said Eric Lau, plant operation manager, FPS. As such, overhead lifting is an essential part of its operations, offloading incoming materials, during the fabricating process, and when handling finished products. The scale of this project provided
its own challenges to Norelco, such as sourcing the steel to fulfil the job, storing six 200ft crane runways, and storage of the R&M hoists and components until the cranes were ready to be assembled. “Not only are there 18 cranes to
manufacture but also included in the contract were all of the crane runway beams, rails and down shop conductors,” said Ellis. For FPS, Lau noted that different
production teams are located at different bays around the facility. Different teams will make their own parts, before final assembly and packing. Each bay must have overhead cranes to support the progress of jobs through manufacturing. “Our freezer is heavy and big in size.
Even though we will disassemble the freezer, each part is still heavy, and we need overhead cranes for loading,” added Lau. Norelco initially supplied FPS with
two 10 ton x 55ft span R&M QX top running single girder (TRSG) cranes and FPS was so impressed by the performance and reliability of the R&M SX hoists that it specifies R&M for all new additional cranes. As a master distributor, Norelco supplies R&M SX hoists for most of the
overhead cranes it manufactures. “We have the utmost confidence
in the reliability and performance of the R&M product and recommend them to all potential customers. Using R&M allows us to maintain our esteemed reputation as a reliable crane manufacturer,” said Ellis. “We have supplied several cranes to
FPS over the past several years for its existing facilities. To date, these existing cranes have been trouble free with little or no downtime due to maintenance issues, etc. FPS relies heavily on the performance of its overhead cranes to maintain its ongoing production. FPS is extremely pleased with R&M SX hoists.” Lau added the overhead cranes
are an important asset to assist with production. “With most of our components made in stainless steel, we always use cranes to support the heavy parts for our production. We use sling and shackles to hang the parts. Under proper rigging training by our safety team, our production team uses overhead cranes frequently and safely,” he said. “If we don’t have this equipment, the efficiency will drop 30% at least, as lots of raw materials and finished components will be moved by the cranes.” ●
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