HANGAR TALK Industry news relevant to your business


Airbus Helicopters Boosts Competitiveness with 3D Printing


Airbus Helicopters recently opened a new 3D printing center at its Donauwörth site, significantly expanding its in-house capacity for this innovative process. Airbus Helicopters now operates three machines for components made of titanium, four for plastic parts and, as a new element, a machine that can produce components made of aluminum. The process, also known as additive manufacturing, offers several benefits compared to conventional manufacturing. It can be used for serial production as well as for components for prototypes such as the electrically powered CityAirbus NextGen and the experimental high-speed helicopter, Racer.


“Our extensive capabilities in this process along the manufacturing chain are a real competitive advantage,” said Stefan Thomé, managing director of Airbus Helicopters in Germany. “Among other advantages, 3D printing can reduce the weight of aircraft components which leads to less fuel consumption. Such potential can bring financial benefits and contribute to reducing CO2 emissions during operations.”


28 Nov/Dec 2023


Other advantages of 3D printing include a significant increase in resource efficiency in the manufacturing process and high flexibility. Components with new configurations can be printed as individual pieces or in small series for testing purposes. This also makes the process appealing for building prototypes. While conventional machining involves milling components out of solid blocks, additive layer printing uses laser beams to melt metal or plastic powders. In this way, the desired shapes are created layer by layer. This makes it easier to produce complex structures than with conventional methods. A conventional manufacturing process requires up to 10 times more raw material than the final product, whereas additive manufacturing requires only 1.5 times as much.


Since 2017, Airbus Helicopters has mass-produced more than 9,400 locking shafts for the doors of the Airbus A350, using the additive process as part of the Donauwörth-based airplane door business. Eleven tons of titanium powder have been used in Donauwörth for printing the locking shafts.


Page 1  |  Page 2  |  Page 3  |  Page 4  |  Page 5  |  Page 6  |  Page 7  |  Page 8  |  Page 9  |  Page 10  |  Page 11  |  Page 12  |  Page 13  |  Page 14  |  Page 15  |  Page 16  |  Page 17  |  Page 18  |  Page 19  |  Page 20  |  Page 21  |  Page 22  |  Page 23  |  Page 24  |  Page 25  |  Page 26  |  Page 27  |  Page 28  |  Page 29  |  Page 30  |  Page 31  |  Page 32  |  Page 33  |  Page 34  |  Page 35  |  Page 36  |  Page 37  |  Page 38  |  Page 39  |  Page 40  |  Page 41  |  Page 42  |  Page 43  |  Page 44  |  Page 45  |  Page 46  |  Page 47  |  Page 48  |  Page 49  |  Page 50  |  Page 51  |  Page 52  |  Page 53  |  Page 54  |  Page 55  |  Page 56  |  Page 57  |  Page 58  |  Page 59  |  Page 60  |  Page 61  |  Page 62  |  Page 63  |  Page 64  |  Page 65  |  Page 66  |  Page 67  |  Page 68  |  Page 69  |  Page 70  |  Page 71  |  Page 72  |  Page 73  |  Page 74  |  Page 75  |  Page 76  |  Page 77  |  Page 78  |  Page 79  |  Page 80  |  Page 81  |  Page 82  |  Page 83  |  Page 84