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HEALTH & SAF E T Y


Reducing needle stick injuries in healthcare


In the five years to 2017, NHS Resolution paid over £4 million in compensation to 1,213 claimants for needle stick-related injury. Chris Stanton provides an insight into strategies for reducing the risks to patients and healthcare workers, using engineering analysis tools.


Obligations are placed on healthcare providers to ensure staff safety is maximised by reducing the risks present in the workplace. This duty of care extends beyond employees to cover everyone who may be injured by activities undertaken in the routine processes and standard operating procedures of a hospital, clinic or other medical centre. Injuries are preventable. They lead to physical and psychological trauma, are expensive and a burden on healthcare resources, as well as causing significant reputational damage to the hospital.


Many injury prevention methods rely on working practices, staff training and competence, yet safety can be addressed more effectively by equipment design, which eliminates or dramatically reduces injury risks. The benefit of an equipment design solution is that the risk can be eliminated by reducing the danger at point-of-use or point- of-action, or otherwise referred to as a ‘no fault forward’ methodology. This is important as implemented procedures often adequately address risk in one area, only for it to cause an increased risk downstream. An injury can be considered a ‘process failure’ and so, with careful consideration of risk management, it can be mitigated to a safe level or, ideally, eliminated completely. These risks need to be addressed not only in the direct hospital environment, but beyond. It is injuries that occur outside of the hospital


Industrial analysis techniques Cost sensitive industrial sectors, such as aerospace and automotive, are on a constant mission to improve reliability. Any defect or failure in a process adds cost and increases risks which reduces reliability. So, they thoroughly manage the entire end-to-end process – from design concepts, through to manufacturing, distribution, during use by their customer, disposal and end of life. Only when the entire process is managed and optimised can they be sure they can reduce those process failures and achieve optimum reliability.


that are often overlooked, yet healthcare providers are responsible for the complete end-to-end process. It is important that any risk analysis takes into account the potential process failures that can occur away from the controlled environment of the hospital. Optimised equipment design facilitates ‘no fault forward’ and is a technique used widely in industry, so what other methods could be adopted to help the healthcare sector reduce injury rates?


An injury can be considered a ‘process failure’ and so with careful consideration of risk management, it can be mitigated to a safe level or ideally, eliminated completely. These risks need to be addressed not only in the direct hospital environment, but beyond.


MARCH 2021


The methodology often used is called Failure Mode Effect Analysis (FMEA) and is a tool to manage risks by identifying potential failure modes and addressing them. This is important as it is the failure modes which enable the identification of risk. Once the risk has been identified, it can be objectively assessed and corrective actions can be instigated. One of the key benefits of this approach is that it can eliminate the risks of injury by preventing them from occurring in the first place. This is a result of a greater focus of design and less reliance on human skills, competence and training. Let us consider the topic of needle stick injuries in healthcare. In the five years to 2017, NHS Resolution paid over £4 million in compensation to 1,213 claimants; 88% of the claimants were ancillary staff or staff from other non-clinical occupations. This shows that design has not been as effective as it could have been and process failures were not sufficient to eliminate risk or reduce to a safe level. The risk might have been well managed for the clinical setting, but the risk is not eliminated and reappears alarmingly further downstream. This demonstrates that the current process safeguards do not support ‘no fault forward’. Using tools like FMEA could help duty of care obligations. Let’s consider how it could help healthcare.


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