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MACHINERY | HOT RUNNERS & MOULDS


applications in the medical and packaging industries. The nozzle head measures 22mm across flats, giving moulders enough flexibility to achieve close pitch designs. In addition, Mastip has developed the Synchro


Plate, which is says eliminates the need for individual actuators while enabling precise valve pin control. It is available in two configurations: option 1, with valve pins fitted directly into the plate for streamlined actuation; and option 2 – an insert design that allows an individual valve pin to be disengaged without interrupting the rest of the system, to keep production running smoothly. It is compatible with the 11, 13, 16, and 19 series nozzles. � www.mastip.com


Meusburger presented an expanded product range at K2025, including plates, mould bases, components and hot runner systems. The company has upgraded its digital offering – available through its portal – to make design processes more efficient for customers. One example is the hot runner configurator, which allows users to optimise an individual hot runner solution for their application in just a few clicks. The configurator offers high flexibility thanks to different manifold types and a large selection of nozzles with variable positions.


An intuitive user interface guides the user to the


Below: Meusberger’s hot runner configurator allows users to optimise


solutions in a few clicks


ideal solution. Technical specifications and prices are displayed in real time, ensuring full transparency and planning security. Another advantage is the live view of the hot runner manifold, whose 3D data is immediately available for further processing in the customer’s CAD environment. In addition, suitable mould bases and components can be selected directly in the configuration process, enabling a consistently aligned design. In addition, Meusburger’s CAD tool offers a


Mastip says its MX11 nozzle meets rising demand for close cavity moulding


user-friendly software solution for design. It is characterised by easy access to Meusburger’s standard parts library, regular updates and compatibility with several CAD systems. Configurable models, including installation space, as well as integrated wizards for mould bases and die sets make the designer’s job easier. The tool can also be used offline, for maximum flexibility. � www.meusburger.com


Mold-Masters presented two technologies at K2025: its Integra production cell and its Dexa Side Gate solution. Integra, developed with project partner


Primaform, is aimed at small part production. The company says it enhances moulded part quality and increases productivity. Compared to conventional semi-cold runner systems, cycle times can be reduced by up to 25%. At the same time, output can be increased with its high cavitation capabilities, while eliminating cold runners can cut resin use for material savings. It incorporates Mold-Masters’ E-Multi auxiliary


injection, hot runner and various process control systems. All movements are servo controlled (injection, valve-gate and motion). Servos provide precise, fast, reliable and repeatable movement. Compared to hydraulic systems, servos are viable for cleanroom applications and consume less energy to operate than conventional hydraulic systems, it says. The Dexa Side Gate solution features an optimised design for enhanced processing capabilities and simplified maintenance. This is achieved through its individual tip heat control, gate located tips and innovative Speed-Lok design features. Dexa also incorporates the company’s iFlow manifold and Brazed Heater technologies. � www.moldmasters.com


16 INJECTION WORLD | November/December 2025 www.injectionworld.com


IMAGE: MASTIP


IMAGE: MEUSBERGER


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