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TECHNOLOGY | THERMALLY CONDUCTIVE COMPOUNDS


Figure 3: Thermal conductivity of carbon black filled PA measured using hot plate method on stacks comprised of samples of different thicknesses. The top image shows the Evonik screening method for evaluating thermal conductivity behaviour using plaques with thickness of 2mm, 4mm and 6mm together to achieve a total thickness in the specimen of 12 mm. The lower image shows thermal conductivity values of 12mm specimens in PA containing conductive black filler that were assembled from 2mm, 4mm and 6mm plaques


Source: Evonik


between the plaques does not necessarily help. Therefore, for hot disk measurement a high thickness specimen is needed to avoid incorrect reading.” Evonik uses laser flash and hot plate methods for measuring thermal conductivity of compounds that contain anisotropic additives. Evonik also offers solid OMS additives that can be applied in-situ with the fillers during compound- ing. These include Tegomer H-Si 6441 P, Tegomer P 121, and the newly developed Tegomer H-Si 6444 P. These additives allow loading levels of fillers to be increased without compromising the mechani- cal properties of the polymer and also improve surface quality and appearance. A further advan- tage of the OMS chemistry is in improving flame retardance in compounds.


In the matrix Huber Engineered Materials commercialised its first products for thermally conductive plastics compounds several years ago. It says that while products in its portfolio, such as aluminium hydroxide (ATH), magnesium hydroxide (MDH) and alumina, all provide good intrinsic thermal conduc- tivities, it has focused its development efforts on further improving the interplay between mineral particles and the polymer matrix. Particle morphol- ogy and packing optimisation, along with state-of- the-art surface modification techniques, has resulted in the development of a complete portfolio of thermal management additives under the TM designation.


44 COMPOUNDING WORLD | August 2021


The company recently supplemented its


Martoxid TM series with the introduction of the Martinal TM and Magnifin TM series. It says the new products close the gap between performance and safety, suggesting a solution for thermally conduc- tive plastics that fulfils the most demanding flame-retardance requirements. For EVs, all three ranges offer solutions for thermally conductive gap fillers and pads, espe- cially for silicones, epoxies, PUs and acrylates, but also for polymer applications. “Martoxid TM and Magnifin TM products not only enhance the thermal conductivity (up to 3 W/m·K) of engineer- ing thermoplastics (for example PA6, PA6,6 and PBT) found in the battery housing, but also provide the highest classifications in flame tests (such as UL-94), even for smallest wall thicknesses,” the company says. Boratherm SG (ATH) and Boratherm SA (spheri- cal alumina) from Sibelco have been specially developed to improve heat dissipation properties in plastics. The materials are thermally conductive and electrically insulative, while particle morphol-


Figure 4: Mineral additives from Huber offer different property balance in finished compounds, including enhanced thermal conductivity Source: Huber Materials


www.compoundingworld.com


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