EQUIPMENT | MATERIALS TESTING PHOTO: NETZSCH
Right: The Polyma DSC system from Netzsch is being used by recycler Purus Plastics
Mechanical Analysis - DMA). Comprehensive data interpretation and automated instrument operation will continue to gain in importance.” Pflock highlights a number of technical areas where new developments in materials testing are likely to prove vital. These include the progress of electromobility, which will continue to require new material develop- ments. In some industry areas processors are also calling for continuous characterisation of the material used – meaning full traceability of the compound on a batch-by-batch basis. In addition, skills shortages require sensitive but simplified analysis methods and Netzsch is addressing this by focusing on usability aspects of product and software design. Specifically, monitoring thermal conductivity of compounds is an area where the company believes it can deliver solutions for efficient characterisation of thermal properties, for example through Laser Flash Analysis (LFA). There is also a growing demand for better characterisation of the process- ability of compounds for additive manufacturing, where thermal analysis is one of the most impor- tant test methods and will assist the development of better compounds for this application.
System approach
Below: This auto-sampler system is the latest addition to the Netzsch line of TGA/DSC instruments
Netzsch has developed a holistic measurement approach, starting from sample preparation to instrument operation, and resulting in evaluation that interacts between hardware and software. The company says that its Proteus software platform is designed to allow automation of materials testing while reducing complexity. Proteus products
include Netzsch SmartMode – a simplified method- based user interface that allows measurements to start faster. Netzsch AutoEvaluation is an automat- ed result evaluation process for thermal analysis curves that avoids user influence on measurement results from different laboratories. And Netzsch Identify offers database functionality for automated data interpretation of DSC and TGA curves. While this is a common procedure for some other techniques, such as spectroscopy, the company says it is not so widespread for thermal analysis. Netzsch recently supplied German recycler Purus Plastics with equipment for DSC analysis. The manufacturer and processor of post-consumer waste recyclate – an inhomogeneous mixture of different plastics – was developing products that required better mechanical properties, which needed the more sensitive evaluation of the compound composition that DSC could provide over a simple Melt Flow Index. As a SME, its quality control resources were limited but the DSC Polyma equipment and Proteus software provided an easy to use solution that could add value to the business. A recent addition to the Netzsch range of TGA and DSC instruments is an auto-sampler that can boost sample throughput in volume routine thermal analysis applications. Two removable trays can be filled with up to 192 crucibles/pans plus 12 samples on a separate calibration strip for calibra- tion and correction purposes. This enables users to get up to 76% faster results compared to an instrument with no autosampler. Users can run tests over a weekend or start a calibration in the evening and have the instrument ready to begin measure- ments once the work day resumes the following morning. The high-capacity sample trays can be easily archived and are identified by a machine readable 2D code. The company’s Proteus software is able to identify the tray and remembers data such as sample type, crucible type and filled positions of the tray. The automatic sample changer handles different types of crucibles/pans while the SafeTouch
72 COMPOUNDING WORLD | April 2018
www.compoundingworld.com
PHOTO: NETZSCH
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