E-MOBILITY
The charging plug comprises two parts: The MCS Interface and the MCS Inlet
MEGAWATT CHARGING
Advancing megawatt charging for heavy commercial vehicles
C
harging battery-powered commercial vehicles, especially long-haul trucks, presents an enduring
challenge. These vehicles demand substantial energy for their long- distance journeys and cannot aff ord extended charging periods. In collaboration with industry leaders, the Charging Interface Initiative e.V. (CharIN) has developed the Megawatt Charging System (MCS) standard, aiming to establish consistent global standards for this vehicle class. Stäubli, a leader in electric mobility, is playing a pivotal role in this initiative. Two key technologies are propelling the widespread acceptance of battery- electric commercial vehicles: extended range and reduced charging times. Drawing from CharIN specifi cations, Stäubli has pioneered a cutting-edge MCS charging system boasting a charging capacity of 4.5 megawatts. This innovation marks a signifi cant leap forward in charging heavy commercial vehicles.
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The company’s charging solution prioritises durability and user-friendliness. Equipped with a liquid-cooled cable and larger conductor cross-sections, it enables quicker charging times and maximises fl exibility. With its impressive charging capacity of up to 4.5MW, a rated current of up to 3000A, and 1500 volts, the Stäubli MCS eff ectively tackles the challenges associated with charging commercial vehicles. To manage the heat generated by higher power levels, Stäubli has developed thermal simulation models.
SECURE AND ADAPTABLE CHARGING SYSTEM Stäubli’s electrical connectors have
been designed to eff iciently and safely meet all requirements imposed on electric vehicles (EVs), even in challenging environmental conditions, while ensuring a long service life. These connectors are known for
their compact design, easy maintenance, resistance to
vibration and shock, and they ensure a permanent electrical connection through patented Multilam contact technology. The Stäubli charging plug comprise
two parts: the MCS Interface, which is a charging plug with a cable for the infrastructure side, and the MCS Inlet, for the vehicle connection that can be tailored to meet customer requirements. The Stäubli MCS system signifi cantly improves the output of existing combined charging systems (CCS). The key product features of the
Stäubli charging plug include power up to 4.5MW with a rated current of up to 3000A and a customisable inlet according to customer specifi cations. The plug features Stäubli’s proven MULTILAM contact technology, integrated security features and is compliant with IEC 62196-1, IEC 62196-3 and PD IEC/TS 63379 standards. The availability of
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