Front Cover Story
Icynene FoamLite insulation was sprayed directly onto the strand board backing to the timber frame structure.
After spraying, Icynene is trimmed back flush with the timber frame.
Icynene ‘FoamLite’ was sprayed directly onto the strand-board backing to the internal timber frame, filling it to a depth of 150mm. As FoamLite is a ‘vapour open’ foam it allows moisture vapour to pass freely through it, allowing the building to breathe naturally, resisting cold bridging and condensation.
Unlike the urethane foams of 20 years ago, modern spray foams such as FoamLite use water as the blowing agent. This means that the reaction between the two components produces CO2 which causes the foam to expand.
As the foam expands, the cells burst and the CO2 is replaced by air. Consequently, from an environmental perspective, Icynene has a Global Warming Potential (GWP) of 1 and an Ozone Depletion Potential (ODP) of 0 (zero). Icynene does not, therefore emit any harmful gases once cured.
After trimming back excess foam, a vapour control layer (VCL) was applied to the inner face of the frame, with all joints to VCL junctions, window frames, floor and roof junctions sealed with specialist Tenson tapes. Internal facades were then lined with 57.5mm thick insulated plasterboard and wet skimmed. As the roof space was also to be used as the master bedroom suite, a similar insulation treatment was applied.
On the external face of the timber frame, a low e breather membrane - Reflectashield TF 0.81 was applied. This low emissivity membrane is specifically designed to enhance thermal performance of timber frames structures.
The combined structural elements created a wall thickness of 516mm overall, with a calculated U-value of 0.17 W/m2k achieved.
Because the insulation and anticipated levels of air tightness were so high, Townscape incorporated a mechanical ventilation and heat recovery system (MVHR) into the building. Moist, stale air is mechanically drawn from the kitchen and bathrooms into a system of extraction ducting which passes it through a heat exchanger before being returned to ‘dry’ rooms - lounge, snug, office and bedrooms etc.
Space and domestic hot water heating was given a similar forward thinking treatment in the form of a high efficiency, Air Source Heat Pump driving a wet, underfloor heating system to ground, first and second floor rooms.
Townscape’s, Nick Silcock concludes: “Like in the car industry, the design and build of high specification homes like this are at the ‘Formula 1’ end of construction technology. Many of the cutting-edge solutions used today will eventually filter down to mass market homebuilding in ten or twenty years from now”.
The property was built over an eight-month period by E & K Construction of Easingwold near York and was completed at the end of 2017. Eight months down the line, running costs for the property are broadly in line with expectations.
ICYNENE
For more information on Icynene Spray Applied Insulation:
www.icynene.co.uk
See also YouTube video:
https://www.youtu.be/xn4ZHQJLWHM
TEL: 07851 854860 7
WWW.ICYNENE.CO.UK
A vapour control layer is applied to all inner faces
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