Metalcasting Plants by Nation & Trends Country Austria Belgium
- -
Bosnia and Herzegovina Brazil
Canada China
Croatia
Czech Republic Denmark Finland France
Germany Hungary India Italy
Japan* Korea
Mexico** Norway Pakistan Poland
Portugal Romania Russia Serbia*
Slovakia** Slovenia
South Africa Spain
Sweden
Switzerland* Thailand* Turkey Ukraine
United Kingdom United States TOTAL
*2013 data **2011 data
Casting Shipments (value in ‘000s of U.S. dollars) Country Austria Brazil China
Gray Iron 508,482
Finland France
Ductile Iron Malleable Iron -
3,392,723 1,665,132 23,900,000 13,600,000 35,854
3,043,260A
Germany 5,410,522A Hungary India Italy
- -
2,713,600A Japan
Norway Portugal Spain Turkey Ukraine
A) All ferrous 28 | MODERN CASTING December 2015
83,183 - - - - -
3,824,000 4,197,000 63,200 54,784
89,800
1,512,620 950,000 960,000
128,169 -
1,150,000 336,000
United States 4,597,600 5,403,240 TOTAL
- -
640,000 - - - - - -
177,000 - - -
50,000 99,000
121,590 50,458,163 26,652,524 1,087,590
Steel -
1,353,683 9,500,000 95,985 - - - - -
1,166,000 32,700 53,061
429,300 500,000
1,653,000 7,750,080
All Nonferrous 994,000
1,979,169
2,868,000 4,544,771 - -
4,410,000
258,274 808,000
2,230,000 2,384,500
Total
1,417,911 8,390,707
35,284,000 82,924,000 85,929
300,951
5,911,260 9,955,294 630,000
18,000,000 7,123,600
10,002,000 19,366,000 57,600
243,300 494,289
2,749,920 4,880,000 5,432,500
13,073,770 30,946,280 22,533,809 77,986,014 198,766,011
11 6
516 42
5 4
194 30
15,000 5,000 27 85 8
5
34 -
12 88
254 26 -
149 817 528 175 6
1,460 180 30 42 -
12 12 11 47 46 26 18
280 493 270 221 634
7
36 -
14 -
25 75
146 167 3
40 36 7
37 -
8 7 3
46 30 11 4
40 68
280 -
355 21,532 6,717
6 6
630 111
6,000 27 66 7
16
298 341 88 -
913
1,193 242 339 7
100 230 31 60 -
18 32 50 77 52 62 50
260 358 290 205 989
13,154
42 22 16
1,340 183
26,000 59
185 15 35
422 595 128
4,500 1,087 2,085 916 681 16
1,600 446 68
139
1,200 38 51 64
170 128 99 72
580 919 840 426
1,978 47,145
Iron Steel Nonferrous ‘14 Total ‘09 Total ‘04 Total -
72 31 11
1,331 185
26,000 42
180 17 36
459 602 190
4,600 1,121 1,697 873 693 22 -
430 92
169
1,350 38 -
27
256 142 118 65
476
1,246 1,070 450
2,130 47,069
53 27 -
1,315 150
12,000 44
186 21 36
521 641 166
4,200 1,106 1,708 798
1,787 21 -
454 80
268
1,900 -
2 53
256 158 145 60 73
888 960 550
2,480 34,090
At first glance, the total number of metalcasting facilities worldwide ap- pears to have fluctuated wildly over the course of the last 10 years. At 47,145 for 2014, that total represents an increase of nearly 13,000 or 38.3% since 2004. But much of the up-and-down can be pinned to China’s rate of growth over the past decade. The world’s largest producer of castings saw its number of metalcasting facilities grow exponen- tially, from 12,000 to 30,000 in 2013. But recent consolidation and slower growth in the Chinese market caused that number to dip slightly in 2014, settling in at 26,000, which still accounts for 55% of all the world’s casting operations. The North American market has continued its slight decrease, with the U.S. dropping below 2,000 for the first time in the history of the World Census. Other established metalcasting nations, including much of Europe, also saw their total facilities decline modestly. Slicing the data another way, instead focusing on 2014’s total versus that of five years ago, the global metalcasting industry has held steady in the wake of the economic recession of 2009. Total production (see the chart on pg. 27) has exceeded post-recession levels, while the total number of casting facilities has increased by 1,104 since 2009. Increases in efficiency means existing operations are producing more tonnage per site (see chart on pg. 29), though the casting industry may continue to contract in total number of facilities.
The combined total of this year’s pro- duction value by nation is $198.7 billion, an increase of just less than $1 billion. But when factoring in the addition of India—and its $18 billion in total produc- tion value—the 2014 total proves to be a significantly lower figure than 2013. The growing global recession had plenty to do with this drop in overall value, with China’s total shipments de- creasing by more than $6.7 billion. Brazil experienced a difficult year with its total value dropping $3.2 billion when compar- ing 2013 to 2014. Germany, France, Spain and a majority of European countries saw total shipment values drop. The U.S., meanwhile, saw a slight bump in total value, gaining $899 million in comparison to 2013.
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