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LaminationAd


Adhesivives


techno logyinsolventventlessadhesivives Ajointlyntly-developedsolut


Newpartnershi ptolau og


technolog enab


og


announcedthe launchof a lamination ogy,usingbothadhesive and


D


achineryhardware a vadvancements. SYMBIEX Solventless Adhesives, Dow’s new ultra-fafast curing adhesive technology, combined with the Duplex SL One Shot lamination line from Nordmeccanica, redefines packaging lamination, offe


technology, mac


ffering efficiency improvements, shorter time- to-market and total conversion cost reductions. verter during the


Speaking exclusively to Conve


drupa exhibition,Marco Re Fraschini, technical service and development leader EMEA at Dow Europe, and Giancarlo Caim director at Nordmeccanica, was “a great success”.


confirmed the launch mi, commercial


diffe


“We got very good fefeedback fromcustomers and everybody recognised our launch as the biggest innovation in lamination adhesive,” said Fraschini. “This is the first drupa that we’ve been at; our obj


fferent sides of the table, the hardware and t chemical side.”


fo bjective was to deliver themessage that


we are the leader in the adhesive and laminating segment – I think ourmissi on is accomplished. “Dow always wants to deliver a solution fofor the consumer in the value chain and we collaborate with OEMs, brand owners and customers to try and find what is really needed across themarket. In order to be ahead of other companies working with Nordmeccanica was the best solution.” Caimmi added: “For Nordmeccanica the number of visitors recorded at the boothwas slightly higher thanwe expected, and our newinnovationwas the topic of nearly all ourmeetings.


“Each company is working on each side of the innovation according to th eir knowhow. Nordmeccanica and Dow have joined to hopefully bring new products in the future. The partnership is not limited to this first launch.We have looked at this part of themarket fromtwo


Other benefits of this new technology inclu Lower cost-in-use – reduced line downtime and curing inventory; ability to forma package in less than one day fromlamination, and achieve fofood compliance within one day fo


structures; eliminates adhesive scrap; and bond- quality c hecking 30minutes after lamination .


formost film ft


PACKAGING AMINATION REDEFINED Compared to a conventional lamination line, the Duplex SL One Shot laminator fefeatures a system to handle the solventless lamination process, enabling the two adhesive components to come into contact as late as possible.With two


CK GING LAMINATION REDEFINED


ffers reduced downtime and easy cleaning. “In collaboration with Dow we set ourselves targets, fofor example the almost 50/50 ratio of the adhesive helps the two coating heads to deliver approximately the same amount of adhesive on both webs,”continues Caimmi. “We designed coating stations that allow fofor remote settings and replication of the settings fromone station to the other in a completely automatic way.


“The idea was that we didn’t want to overcomplicate the


lamination procedure; starting at the early days of this idea, we took out of the equation existing


Javier Constante, and Antonio Ce


18 Cerciello, president ofNordmeccanica


e, commercial vi o,


July/August 2016 vice president,t,Dow, w, (l(leftft)t)


established technologies such as water and basic lamination. These are not always as efficient


The two technologies combined on the samemachine Th www.convertermag.co.uk


independent high-precision coating stations, the two films are pressed together only in the lamination nip station where the curing of the adhesive takes place. This process eliminates the need of amixing unit and any pot lifefe concerns, and offe


de: he


Packag technologythat, comb av


ables slitting in90minut owPa


abusinessunitofTheDowChemical Company,


aging andSpecialtyPlastics, ow


y, andNordmeccanicahave at


Pouches sollventless adhesive


ution, SYMBIEXis an ultrultra-fast cur ng adhesiv curing adhesii mbinedwiththeDuplex SLOne Shot laminationline, utes andconv


ive dewith the ne SYM EX


nversionefficiencyimprov YMBIEX t


ovements


as solventless lamination.” Fraschini explains that in talking to its customers Dow fofound that there was a need to react to last minute requests and to therefofore speed up the


whole lamination process. By working with Nordmeccanica applying a two-coat adhesive independently this can be


before thematerials can be slit and the rollsmoved on to the next step of the process. Dow has been working with common


needed afft fo


the door ready for the customer.With a diffe technology, you would be working with a fofour or five day turnaround.”


fo


substrates fofound in the packagingmarket, including polyester, aluminiumfofoil, and PE films. “One example I’musing here, if you have a substrate roll coming into the fafactory at eight in themorning you will start the lamination process. Then in 90minutes you can start cutting and slitting the roll, then within the same day you can produce pouches on a packagingmachine. A t eight the nextmorning, the product will be out fferent


Caimmi adds: “In reality you do not believe something until you see it. It was a great idea to change the entire converting process onstage [at drupa] with the demonstration daily at the Nordmeccanica stand and then 90minutes later we were using that same roll on the Dow boot h on a commercial slitter. ”


www. w.comwww.nordmeccanica.com


w.dow. w.


achieved, with only 90minutes ter the laminatio n


aunc hlaminat at io n


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