CONTENTS 12
For Engineers… by Engineers
PROCESS EQUIPMENT UPDATE Longer lasting fans
Four-eyes principle for contaminant checks
Upgrade to industrial boilers
Increased evaporation effi ciency: hybrid ceramic bearing extends lifetime and reduces maintenance cost of fans
Confectionery company improves safety by combining metal detectors and x-ray scanners
6 8
With a new directive in place, what are the steps operators can take to upgrade their existing boiler plant?
Boiler upgrade brings benefi ts Stop the press: providing a process solution for printing plate expert
14
Increasing premix capabilities Case studies in which operations needed to expand and a custom premix system stepped up to the mark
PLANT MANAGEMENT Safer by design
PUBLISHER David Washington EDITOR Louise Smyth +44 (0)207 454 7177 STUDIO Gill Harris PRODUCTION DIRECTOR Christine Flaxman +44 (0)207 454 7185
SETFORM
www.engineerlive.com
The latest data on process safety in engineering design
12 16 14
19
MAY 2018
8 23
The digital evolution How a process expert is using
technology to connect to Industry 4.0
26 31
34 38
23
40 42
Purpose-designed parts cleaning tools
Revealing how superior cleaning effi ciency is achieved through better task adaptation
The competitive edge Mike Houghton explains why process fi rms should look to go digital to get ahead
MATERIALS HANDLING Conveying the right message
The opportunities and challenges for materials management
Introduction to aseptic fi lling Expert insight on an important element
of food processing equipment
Peristaltic pump proves its worth Case study highlighting how a new
pump is reducing maintenance at a water treatment plant
Creating reliable hose lines How foodstuff regulations-compliant
hose lines are achieved thanks to safe couplings
PRODUCTION CO-ORDINATOR Lucy Gilroy +44 (0)207 454 7186 BUSINESS MANAGER John Abey +44 (0)207 454 7176 SALES MANAGER Darren Ringer +44 (0)207 454 7171 ADVERTISEMENT EXECUTIVES Iain Fletcher, Roy Glasspool, Jim Kook, Louie Tham
Setform’s international magazine for engineers is published monthly and distributed to senior engineers throughout the world. This issue concentrates on Process Engineering. Other issues focus on Design, Energy, Power and Oil & Gas.
Setform Limited, Europa House, 13-17 Ironmonger Row, London EC1V 3QG United Kingdom Email:
mail@setform.com www.setform.com
The publishers do not sponsor or otherwise support any substance or service advertised or mentioned in this book; nor is the publisher responsible for the accuracy of any statement in this publication. ©2017. The entire content of this publication is protected by copyright, full details of which are available from the publishers. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the copyright owner.
DIGITAL
THE EVOLUTION
ENGINEERING DESIGN Process safety in
ProcessEngineer International For Engineers… by Engineers
SMART SENSORS
setting new standards
leak testing Innovation in
www.engineerlive.com May 2018 60
How a non- contact sensor standard is ensuring reliability and availability in a variety of applications
www.engineerlive.com 3
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