Process Equipment Update
conveying of the solids to be filtered and of the filtration additives with efficient feeding of the filter cloths. From the beginning an efficient filter cake has to be built up in the filter frame over a large area with large quantities and low pressure and largest possible solid particles; the filter cake then reaches an optimum during the filtration process by increasing the feeding pressure. This filtration process naturally has to be adapted to each process. The demands on such a feeder
Control concept for the feeding of a filter press.
pump are highly complex. Firstly, the solids and filtration additives have to be transported gently and with the lowest possible shear stresses. Next, the pump must be able to cover a wide operating range from approx. 5-65 m³/h and to be able to generate pressures from 2.0 to 8.0 bar. Finally, the conveying principle, the materials and the shaft seal must be selected so as to achieve high availability and a long service life. Egger successfully uses its Turo vortex pump with
four-stage hydrodynamic shaft seal for such applications. The free-flow hydraulics with completely retracted impeller and a design without sealing gap guarantees gentle transport without any shearing or grinding of the delicate structures. In combination with a control concept using pump speed control, all the complex demands are perfectly satisfied. The edible oil producer currently has four filter
press feeders equipped with the Egger control concept. Despite the widely differing demands of the filtration, all the feeding applications are covered with the same pump mechanism. In summary, after five years of cooperation with
Egger, the edible oil producer has achieved the following process optimisation:
n The filtration result (filter cake) has been improved by 20%
n The personnel costs have been significantly reduced as the filter cake can be removed more easily from the cloths after the filtration process
n The service life of the feeder pumps and in particular of the shaft seals has been increased from, in some cases, a few days to over three years
n The spare part costs have been reduced by approx. 15%
n The energy consumption has been reduced by 12% thanks to the intelligent control concept
The process optimisation has not only greatly improved the processes and production operation thanks to the new control concept and the modified pump technology, but has also had a positive impact financially. The plant availability has been significantly increased thanks to the longer service life of the pumps, and the annual maintenance costs have been reduced by figures in the five-digit Euro range. The higher productivity per unit of time and the improved filtration result now allow the company to develop new products and to generate additional turnover in the six-digit Euro range. n
For more information ✔ at
www.engineerlive.com/epe
Oily filter cake after opening the chamber filter press.
Richard Layes & Jörn Scharnweber are with Emile Egger and are based at the firm’s subsidiary in Mannheim, Germany.
www.eggerpumps.com
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