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when they predict yields. ‘We face a trade-off; we’d like to get better results and more robust systems, but at the same time we’re trying to simplify the system and introduce it to the farmers,’ continues Rovira Más. ‘Te detection and control of water stress in the leaves seems to be very important in the production of quality wines. Termographic cameras are coming down in price, which will allow us to measure this, but at the same time we don’t want to complicate the system. Te other big problem is reliability – computers sometimes fail and GPS is sometimes blocked. We want to make our system more robust and reliable and try to keep it simple.’


Cherry grading Imaging systems are finding their way into the field, but they are still largely research orientated with very few systems commercialised. Where vision plays a much larger role is in factories sorting and grading crops like apples or cherries once they’ve been harvested. ‘Most crops nowadays use vision systems for


sorting in some respect,’ states Roland Scheffer R&D manager at Ellips, a Dutch company manufacturing machines for grading and sorting fruit and vegetables. Ellips is in the process of


other to provide more information regarding blemishes or stem areas,’ explains Scheffer. Te infrared image identifies the contour of


the fruit – cherries can be very dark, but when viewed in infrared they appear light and can be picked out well against the background. ‘Contour information is used to locate the stem, from which the system can determine the orientation of the fruit and measure its diameter at its widest part along the shoulder,’ Scheffer continues. Te cherry’s contour is also used in the overlain colour image to calculate its area. Tis is important when determining the percentage coverage of a spot or blemish with regards to the total surface area. Te fruit are also graded by colour, in multiple


classes ranging from light to dark. ‘We also inspect spots on the cherry, soſt shoulders, cracks, if the cherry is stemless or not,’ Scheffer says. Producers want to grade the fruit and also sort out spurs, small cherries attached to other cherries. ‘We need a lot of detail in the images since the


Cherries


installing a vision system at a factory in the US sorting cherries. Te site currently has 2,400 people sorting the fruit. ‘If you can reduce that workforce by even half it’s a lot of money saved,’ he says, stating that the expense of manual labour is one reason for automating the process. Inspecting cherries requires high-speed


imaging, as the sorting machines run at around 30 cherries per second. Tis occurs on at least 10 lanes, equating to a rate of inspection of 300 cherries per second. Ellips machines scan the cherries with high-resolution cameras from Point Grey. Ellips has developed its own operating system and algorithms to be able to analyse the images at those speeds. Te system analyses the image to identify the


contour of the cherry. It uses three cameras, one infrared, one colour, and a third monochrome version incorporating a filter to improve the contrast of defects, imaging in the infrared to do this. Te three cameras inspect one lane, with each capturing 10 images per cherry (30 high resolution images in total) to cover the fruit’s entire surface area as it rotates. ‘Te colour and infrared cameras are


synchronised and the images overlaid onto each


especially are difficult to inspect because the stems fly all over the place


cherries are small and when you’re looking for defects you need high resolution,’ Scheffer states. ‘Te Point Grey cameras provide the resolution necessary for sorting the fruit.’ Te requirements are


getting more specific and there are higher market demands which have to be met, according to Scheffer. He comments: ‘Cherries


especially are difficult to inspect because the stems fly all over the place and can enter into an image on top of another cherry, which complicates the analysis. Te algorithms will determine which stem belongs to which cherry and discard confusing images. Because it’s rotating, every image is different and all need to be checked.’ Te cherries are classified, directed into


different lanes with air jets and are sorted further before arriving at the packing area. As cherries are a natural product, Scheffer


says that it’s difficult to give percentage accuracies of the sorting. However, to give an idea, at the site in the US, the factory is currently using mechanical sizing systems, which have an accuracy of 40-50 per cent. ‘Our optical system is at least twice as good for sizing the product,’ states Scheffer, ‘it provides somewhere between 80-90 per cent accuracy.’ Also, he adds, the company weren’t able to do colour sorting – colour and defect sorting were being done manually up until now with a lot of people. O


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