This page contains a Flash digital edition of a book.
Microstructure


SDAS was used as a measure to compare the microstructure generated under different casting scenario. The SDAS sizes were reduced by 32% in the scenario of castings produced using new movable chills.


Porosity


The number of pores was used to measure the quality of the casting produced using movable chills and it was found that porosity had reduced by 27 % in Scenario C and by 50 % in Scenario D.


Trials Figure 20. Average number of pores vs. trials. REFERENCES


1. Eskin, D.G., Physical Metallurgy of Direct Chill Casting of Aluminum Alloys, CRC Press, (April 2008).


2. Hu, H., Chen, F., Chen, X., Chu, Y., Cheng, P., “Effect of Cooling Water Flow Rates on Local Temperatures and Heat Transfer of Casting Dies,” Journal of Materials Processing Technology, vol. 148, issue 1, pp. 57–67 (2004).


3. Zhang, L.Y., Ma, Z., Shan, S.F., Jia, Y.Z., Fan, C.Z., Wang, W.K., “Effect of Cooling Rate on Solidified Microstructure and Mechanical Properties of Aluminium-A356 Alloy,” Journal of Materials Processing Technology, vol. 207, pp. 107-111 (2008).


4. Lee, R.J.H., Effect of Cooling Circuit Duration on Formation of Solidification Shrinkage in A356 Casting Automotive Wheels, in (Masters Thesis, Auckland University of Technology: Auckland, New Zealand. 2006).


5. Metzloff, K.E., The Effect of Helium Injection in Industrial Trials on Aluminum Permanent Mold Castings, AFS 113th Vegas, NV (2009).


Metalcasting Congress, Las


6. Stavros, A., and Carletti, H., “Comparisons of the Effects of Air and Helium on Heat Transfer at the Metal-Mold Interface,” Metallurgical and Materials Transactions B, vol. 39, no. 3, pp. 457-468 (June 2008).


7. Singh, D.P.K, Palle, N., Mallinson, G.D. and Panton, S.M. “Reducing The Cycle Time In Die Casting Using Solidification Modelling And Optimisation Techniques,” Proceedings of the International Modelling: Casting, Welding and Advanced Solidification Processes, vol. VIII, B., pp. 999-1007 (1998).


8. Lee, J.R., Klein, C.K., Buntin, G., Singh, D.P.K, “Value of Virtual Casting Technology in Real Casting Problem Solving for Automotive Components”, AFS Transactions, vol. 113, pp. 11-21 (2005).


78


9. Seah, K.H.W., Hemanth, J., Sharma, S.C., “Effect of the Cooling Rate on the Dendrite Arm Spacing and the Ultimate Tensile Strength of Cast Iron,” Journal of Materials Science, vol. 33, no. 1, pp. 23-28. (January 1998).


10. Chiesa, F., and Mucciardi, F., “Thermal Behavior of Permanent Molds during the Production of Aluminum Castings,” AFS Transactions, vol. 101, pp. 459-467 (2003).


11. Santos, C.A., “Determination of Transient Interfacial Heat Transfer Coefficients in Chill Mold Castings,” Journal of Alloys and Compounds, vol. 319, pp. 174- 186 (2000).


12. Anyalebechi, P.N. “Effects of Alloying Elements and Solidification Conditions on Secondary Dendrite Arm Spacing in Aluminum Alloys,” Proceedings of EPD Congress 2004. Charlotte, N.C., USA.


13. Eduardo, N.S., Cheung, N., Santos, C.A., Amauri, G. “The Variation of the Metal/Mold Heat Transfer Coefficient along the Cross Section of Cylindrical Shaped Castings” in Design and Optimization Symposium, Rio de Janeiro, Brazil (2004).


14. Ho, K., Pehlke, R.D., “Mechanisms of Heat Transfer at a Metal–Mold Interface,” AFS Transactions, vol. 92, pp. 587–598 (1984).


15. Ho, K., Pehlke, R.D., “Metal–Mold Interfacial Heat Transfer,” Metallurgical & Materials Transactions B, vol. 16, no. 3, pp. 585–594 (Sept. 1985).


16. Muojekwu, C.A., Samarasekera, I.V., Brimacombe, J.K., “Heat Transfer and Microstructure during the Early Stages of Metal Solidification,” Metallurgical & Materials Transactions B, vol. 26, no. 2, pp. 361-382 (April 1995).


17. Loulou, T., Artyukhin, E.A., Bardon, J.P., “Estimation of Thermal Contact Resistance during the First Stages of Metal Solidification Process,” Int. Journal of Heat & Mass Transfer, vol. 42, issue 12, pp. 2129-2142 (1999).


International Journal of Metalcasting/Spring 11


Average No. Pores vs Trials


Average No. Pores


Page 1  |  Page 2  |  Page 3  |  Page 4  |  Page 5  |  Page 6  |  Page 7  |  Page 8  |  Page 9  |  Page 10  |  Page 11  |  Page 12  |  Page 13  |  Page 14  |  Page 15  |  Page 16  |  Page 17  |  Page 18  |  Page 19  |  Page 20  |  Page 21  |  Page 22  |  Page 23  |  Page 24  |  Page 25  |  Page 26  |  Page 27  |  Page 28  |  Page 29  |  Page 30  |  Page 31  |  Page 32  |  Page 33  |  Page 34  |  Page 35  |  Page 36  |  Page 37  |  Page 38  |  Page 39  |  Page 40  |  Page 41  |  Page 42  |  Page 43  |  Page 44  |  Page 45  |  Page 46  |  Page 47  |  Page 48  |  Page 49  |  Page 50  |  Page 51  |  Page 52  |  Page 53  |  Page 54  |  Page 55  |  Page 56  |  Page 57  |  Page 58  |  Page 59  |  Page 60  |  Page 61  |  Page 62  |  Page 63  |  Page 64  |  Page 65  |  Page 66  |  Page 67  |  Page 68  |  Page 69  |  Page 70  |  Page 71  |  Page 72  |  Page 73  |  Page 74  |  Page 75  |  Page 76  |  Page 77  |  Page 78  |  Page 79  |  Page 80  |  Page 81  |  Page 82  |  Page 83  |  Page 84  |  Page 85  |  Page 86  |  Page 87  |  Page 88