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MILLING CUTTERS


MACHINE TOOL FILTRATION JUST GOT A LOT MORE ATTRACTIVE...


■ Minimal set-up


■ Ensures “ultra-polished” machine tool fluids


■ Superior removal of ferrous contamination


■ High intensity magnetic core and patented fluid flow path ■ Non-block design


■Works on or off-line, taking dirty fluid from the holding tank and returning clean fluid


MAGNETIC SOLUTIONS


■ LIFTING AND HANDLING SYSTEMS ■ Workholding Products ■ ■


■ Welding Tools


Industrial Magnets Electromagnets


VDOHV#HFOLSVHWRROVLQF FRP ä ZZZ HFOLSVHWRROVLQF FRP ä BOOTH #N6673 BOOTH #N6673 Precision Rotary Tables


World-class ULTRARONTM and ULTRADEXTM Rotary Tables


consumption. Chips are easily discharged because the axial rake is positive and the radial rake is negative, which helps prevent adhesion to the cutting edge.” The net result, according to Pace, is that the WSX445 double-sided insert-type face milling cutter has a cutting per- formance unlike a conventional double-sided insert cutter. “In recent years, the conventional single-sided insert type for the face milling cutter was replaced by the economically superior double-sided insert type which has twice as many cutting edges. This led to the assumption that it would dominate the cutting tool market. However, for various reasons this did not happen. The main issue with a double-sided insert design is the reduction of the rake angle which has a detrimental effect on the cutting action. This will cause an increased require- ment in horsepower with less rigidity and reduced tool life,” said Pace. “We are overcoming a big problem of chip control with the patented double Z insert geometry and the shape of the cutting edge as it is related to the work part. The high positive cutting angles are useful in light powered machines and with the 5-mm DOC we can go into heavier duty machin- ing as well, covering a broad range of machine types from low power to high power. We have grades for all materials such as steel, stainless, high-temp alloys, nonferrous, as well as all the combinations of insert breaker geometry for light, medium, and heavy machining,” said Pace.


Inspection • Radial Milling • Calibration Index Position • Contouring • Circle Division 4th


-5th -Axis Machining Manual and Automatic Systems


Iscar’s High-Feed Cutters Tackle High-Temp Materials Iscar Metals Inc. (Arlington, TX) has introduced its Fast Feed Quad 4 (FFQ4) high-feed milling cutters to enhance rough milling of high-temperature alloy materials. “They feature a more positive design which incorporates square single-sided inserts,” said Tom Raun, national milling product manager. “That goes in a different direction from what we previously offered, cutting tools with double-sided inserts with more cutting edges. What’s gained in cutting edges, you lose in terms of clearance angles which are typically needed to avoid building up too much heat when machining high- temperature materials. This is critical,” said Raun. High-feed milling has become a common milling ap-


proach used to tackle diffi cult-to-machine materials and applications. The FFQ4 has been designed with this in mind and to meet the demand from various industries such as aerospace, medical and oil & gas. In terms of being ma- terial specifi c, the FFQ4 has shown improved results when machining titanium, stainless steel (especially austenitic stainless steel), PH stainless and Inconel material grades.


Telephone 586 977-9000 Website:www.agdavis.com Fax 586 977-9190 E-mail: agdavis@agdavis.com 60 AdvancedManufacturing.org | August 2016


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