AUTOMATION & ROBOTICS
WAREHOUSING, HANDLING & STORAGE AZ - DESIGNED FOR EFFICIENCY
CHARACTERISTICS OF ORIENTAL MOTOR’S AZ SERIES OF STEPPER MOTORS MEAN AUTOMATION SYSTEM DEVELOPERS CAN REDUCE EXPENSE WHILE INCREASING EFFICIENCY
O
ne of the key challenges for automation system developers today is the reduced available space for the production equipment. The drive to increase productivity seems at odds with the reduce working areas available. Within the AZ stepper motor series which has AC and DC input driver models, the DC powered models in particular have been developed by Oriental Motor to be compact and efficient. They are engineered to deliver positional accuracy in a form factor that is equally suitable for conveyor production lines as it is for automated warehouse equipment.
Based on stepper motor technology, the AZ series does not require a PID (Proportional-Integral–Derivative) loop for positional accuracy. This not only reduces the cost but also allows modules to be manoeuvred with ease to meet changes in the production line requirements. Further cost savings are achieved because the AZ series eliminates the need for external sensors typically used, such as the home sensor and the limit sensor. In addition to savings in the cost of sensors required, there are no sensor-based equipment stoppages due to water, oil or dust ingress, for example. The subsequent reduction in downtime contributes to improved productivity. There are also associated benefits in the elimination of these sensors, including reduced
electrical design time, cable and maintenance costs. The AZ series does not require a battery which contributes to the compact housing and a compact control box if multiple devices are used. Microstepping increases positional accuracy, delivering up to 10,000 steps per revolution. This precision ensures a wide degree of acceleration and deceleration and also eliminates the need for a PID loop – conventionally used for positional accuracy – further contributing to cost efficiencies in the automation system.
Typical uses for the AZ series are in automated sensor line assembly robots used to transport products between stations sited along the production line. For today’s connected automation, the AZ series supports a wide selection of communications protocols for operation with a very broad range of PLCs. In addition to EtherCAT, which is popular in automation systems and multi-axis systems requiring true linear interpolation in particular, the stepper motors support EtherNet IP and Profinet in addition to CANOpen, Modbus RTU, Mechatrolink 2 and Mechatrolink 3 IP drivers.
Oriental Motor also offers a range of EtherCAT-compatible multi-axis drivers for the AZ Series includes two- , three- and four-axis driver connection models for the AZ Series DC input stepper motors and electric actuators.
Oriental Motor (UK)
www.oriental-motor.co.uk
MODULAR AUTOMATION THRIVES ON MOTOR INNOVATION M
odular automation is the concept of using modular processes along the production line, allowing for the assembly of small or varying lots of products in a high mix, low volume production model.
It also saves space and energy to optimise production costs and also addresses one of today’s most pressing manufacturing problems, labour shortages.
Modular stations along a production line, allow for flexibility in the production layout – there is no longer a requirement to have linear production lines that cannot be crossed. It also means that some production segments can be replaced to accommodate different equipment for specific
areas according to need.
The modular parts can address common tasks, such as transporting materials, assembling products or just maximising space with the ability to work in areas that are typically difficult to access. The movable modules do not use AC power lines, relying instead on DC or battery power to ensure they can be moved around to suit. They also have to be compact and lightweight for ease of movement. To accommodate both the small form factors and the energy efficiency needs of modular automation, Oriental Motor offers the compact, DC-powered AZ series. The AZ servo motors are based on stepper technology, with 1,000 steps hardware, which increases to 10,000 steps per revolution through
12 NOVEMBER 2022 | FACTORY&HANDLINGSOLUTIONS
microstepping. This allows a very wide degree of acceleration and deceleration for an agile module in the production line. It is also cost-efficient as it does not require a PID loop for positional accuracy, allowing modules to be manoeuvred with ease according to the production line’s requirements. The AZ series can be used in automated sensor line assembly robots, for transporting products between stations, for example. These mobile robots replace traditional large conveyors within the production line. They have a small turning radius to move and work in space-constrained areas, using lightweight, compact motors.
Oriental Motor (UK)
www.oriental-motor.co.uk
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