MACHINERY & MACHINE SAFETY
result, manufacturers have been developing advanced safety technologies to mitigate safety risks associated with packaging machines. Manufacturers are also Integrating safety features while designing packaging machines. For Instance, emergency stop buttons are easily accessible to workers for quick use in an emergency.
MATERIAL HANDLING
Material handling in process oriented necessitates implementing machine safety systems. Most safety-related issues occur during the material-handling stage. Material handling broadly refers to transporting, shifting, storing or arranging materials in the required order or form. Various process- oriented industries require huge inventories, therefore making material handling crucial. Several types of machinery, robotics, forklifts and other material-handling equipment require machine safety systems. Moving devices and parts cause potential harm to employee’s machines and the environment. Ensuring the safety of workers and preventing damage to equipment crucial in material-handling operations, and machine safety plays a critical role in achieving this objective. Appropriate machine safety such as Interlocks, safety guards and warning signs are necessary to promote the safe operation of material handling equipment and reduce the risk of accidents and Injuries. Forklifts are commonly utilised in material handling, and it is crucial to implement safety measures such as conducting operator training, imposing speed limits and performing regular safety inspections to avoid accidents.
machine safety measures can minimise downtime caused by equipment damage or worker injury, leading to increased productivity and lower costs.
MACHINE SAFETY MARKET BY APPLICATION
to protect workers from exposure to UV protective shields are used to protect workers from welding sparks, UV radiation and fumes. Similarly, safety Interlocks are used to prevent machines from operating unless certain conditions are met.
METALWORKING
“Safety interlocks are essential in welding and shielding
applications because they prevent
accidental exposure to hazardous conditions.”
Additionally, machine safety measures, such as emergency stop buttons and barriers, protect workers from potential hazards associated with material-handling equipment. Regular maintenance and inspection and operating equipment within its safe limits also help prevent equipment damage. Compliance with regulatory requirements related to machine safety Is essential to maintain worker safety and avoid penalties. Implementing
Metalworking machines perform various operations, including punching, notching, cropping, shearing and bending. These machines used in different workstations can cause mechanical hazards such as trapping, crushing and exposure to cutting tools. Heavy and high-intensity processes, such as cutting and drilling, involve severe threats to operators as they are carried out in hazardous environments. Most injuries are associated with tasks that involve small workpieces. Apart from personal safety gear, minimum machine safety measures are necessary for metalworking processes. In addition, according to the BS EN ISO 13850 standard, one or more emergency stop devices should be used wherever required.
WELDING AND SHIELDING Machine safety measures are essential in welding and shielding applications to establish a secure environment for critical processes. These precautions are vital for safeguarding against harmful outputs and by-products, ensuring the overall safety of such operations. Machine builders, organisations and operators must follow safety while performing such functions. Welding is an essential process in the metal processing and metal Industries. This process is extensively carried out in foundries and ancillary industries. Welding generates extreme heat, exposing operators to electrical shocks and burn risks. Therefore, safety measures have high demand in this process. Operators must ensure that the equipment Welding and shielding applications involve unique hazards that require specialised safety systems, such as light curtains, protective shields, safety interlocks and personal protective equipment (PPE). Light curtains are used in welding and shielding applications
For example, a safety interlock may prevent a welding machine from starting unless a shield is in place, or a light curtain is operational. Safety interlocks are essential in welding and shielding applications because they prevent accidental exposure to hazardous conditions. PPE protects workers from hazards associated with welding and shielding applications. Examples of PPE include welding helmets, gloves, aprons and respirators. The machine safety market is projected to grow from ISD 5,413.1 in 2024 to 7,041 million by 2029, registering a CAGR of 5.4 percent. Key factors driving the demand for machine safety systems Include strict industrial safety mandates and high requirements for reliable safety systems to ensure personnel, assets and environmental protection. However, the need for high capital investment to install machine safety systems, a lack of awareness and the complexity of are all key factors restraining the growth of the machine safety market. Nevertheless, machine safety presents industrial automation and the need for worker safety. Growing awareness of regulatory compliance, adoption of advanced safety technologies and the rising emphasis on preventing accidents contribute to a thriving market poised for expansion in diverse industries, including manufacturing and healthcare.
Markets and Markets
www.marketsandmarkets.com FACTORY&HANDLINGSOLUTIONS | MARCH 2025 29
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