MACHINERY & MACHINE SAFETY
movement in the machine. But by the time those signs become noticeable, it’s often too late to prevent damage or safely intervene. Digital tooling has changed this dynamic. With
sensors embedded in tools and tool holders, vibration levels can be continuously monitored, offering early warnings when conditions begin to shift. This allows operators to make proactive adjustments, such as modifying feed rates or spindle speeds, before instability becomes a serious issue. Advanced systems such as Silent Tools Plus, Sandvik Coromant’s sensor-equipped turning adaptors, take this a step further. When paired with CNC machines using CoroPlus Connected technology, these systems can automatically mitigate machining issues, such as initiating a stop and retract when vibration exceeds safe thresholds, based on limits set by the operator. Connected, integrated tooling like this reduces the level of manual intervention needed, offering out machining operations. In applications such as aerospace or mould and die manufacturing, these capabilities are especially valuable. Long overhangs, thin-walled parts and delicate materials all make vibration more likely, and more dangerous. Real-time feedback helps engineers maintain cutting stability and safety while reducing the need for frequent manual checks.
TAKING A STEP BACK Beyond immediate risk reduction, digital tooling also contributes to long-term operator health. Continuous exposure to vibration, heat and noise can lead to chronic issues such as hearing loss or repetitive strain injuries. By minimising the need for close-up inspections and manual monitoring, digital technologies help reduce these physical stressors and support safer working conditions over time. This is one way digitalisation supports Sandvik
Coromant’s broader philosophy of Manufacturing Wellness, a holistic approach to building more sustainable and resilient manufacturing operations. Sandvik Coromant notes eight key habits that improve manufacturing wellness, including adapting to new technology, embracing data-driven insights and developing your people. This mindset encourages manufacturers to think beyond short-term productivity and focus on creating operations that are adaptable, them. Reducing physical strain, minimising unplanned interruptions and improving control over machining conditions are all key steps toward a safer and more sustainable future. As the manufacturing industry continues
to adopt digital solutions, it’s crucial that safety remains a key priority. By embracing smarter, more connected tools and processes, manufacturers can protect their most valuable assets, their operators, while enhancing the performance and longevity of their machines.
uncontrolled vibration increases the likelihood of unexpected machine behaviour, which can lead to tool breakage, damaged workpieces or even
accidents that put operators at risk. Typically, operators detect dangerous vibration through audible resonance or by feeling unusual
Sandvik Coromant
www.sandvik.coromant.com FACTORY&HANDLINGSOLUTIONS | JUNE 2025 33
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