WAREHOUSE & LOGISTICS
throughput production lines. Even minor differential settlement — as little as 5 mm to 10 mm across a machine base — can disrupt calibration, increase vibration and compromise unplanned shutdowns, causing huge issues across the supply chain. extends far beyond the cost of repairs. Emergency stabilisation, machinery damage and lost output can quickly escalate costs. As insurers and investors place greater emphasis on physical climate risk, manufacturers may also face increased premiums or scrutiny if they do not assess their asset resilience. there are growing ESG considerations as well. Traditional remediation methods often involve extensive excavation, material removal and and carbon emissions. In contrast, resilient infrastructure and preventative intervention support more sustainable asset management by extending the life of existing facilities and reducing the need for resource-intensive repairs. As Irish manufacturers face increasing pressure to demonstrate environmental responsibility and long-term resilience, addressing ground stability is a key component of both operational risk management and ESG performance.
“With higher rainfall,
BUILDING RESILIENCE FROM BELOW When ground instability affects industrial facilities, conventional repair methods such as underpinning or slab replacement can require extensive excavation and prolonged operational downtime. In manufacturing environments, this can have extreme knock-on effects to production and costs. To combat this, Irish manufacturers are increasingly exploring alternative ground engineering techniques that address subsidence and settlement while minimising interruption to day-to-day operations. One such approach to correcting subsidence is geopolymer resin injection, a proven ground engineering technology developed by Geobear. The process involves injecting expanding geopolymer resins through 12 mm to 16 mm holes — hand-drilled at targeted points through slabs or adjacent foundations. The resin is delivered in a controlled, liquid state and
sub-base material and restore load-bearing capacity. The material expands and cures rapidly, improving the strength of the sub-base almost immediately. Because the method avoids large- scale excavation, operations can continue while treatment takes place. Unobtrusive ground improvement solutions
also have a lower carbon and environmental footprint compared with traditional methods. This is because reduced excavation means less material removal and lower transport requirements, which also helps organisations align ground quality with broader sustainability and ESG goals. broader ground stabilisation, this combination of speed, precision and sustainability provides manufacturing sites with a practical way to protect operational continuity and extend asset life — without the disruption and cost of conventional groundworks. Ireland’s manufacturing facilities are facing challenges above and below ground. As climate extremes intensify and infrastructure ages, the unseen risks can lead to costly consequences. In an increasingly unpredictable environment, or supply chains. It begins with the stability of the ground beneath the facility and the strategic decisions made to protect it.
https://www.geobear.com/
www.irish-manufacturing.com
May/June 2026 Irish Manufacturing 33
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