Drying, Curing and UV
Increase efficiency with proper moisture
MoistTech manufactures the diamond standard in moisture sensors. Providing continuous, reliable readings with zero maintenance, one-time calibration, and non- drift optical design, allows operational line adjustments directly on the production line based on real-time measurements.
measurements at various stages of paper and pulp production. For bark fuel effi ciency, the sensors monitor moisture content in bark used as fuel, ensuring optimal dryness for steam generation in pulp mills. In market pulp production, the sensors maintain the required 10% moisture content for baled market pulp, preventing fi ber-to-fi ber bonding and facilitating dispersion during processing.
C
ontrolling and adjusting the moisture content throughout the coating and lamination process can eliminate many common manufacturing issues. Incorporating the right combination of automation tools can help production facilities overcome challenges posed by outdated machinery and labor-intensive procedures that hinder overall productivity.
When installed directly on the production line, automated moisture & coating monitoring signifi cantly reduces human error inherent in time-consuming and out-of-date manual processes. Incorporating moisture measurement during production allows the user to create a closed-loop process and have full control over the production line.
While several methods are available, the use of near-infrared (NIR) technology can produce a high return on investment (ROI).
Maintaining precise measurements is critical in pulp and paper production, where variations in moisture content can signifi cantly impact product quality and manufacturing effi ciency. The IR3000 sensors off er instant and continuous measurements, improving product quality, productivity, and energy effi ciency from bark fuel to fi nished paper products. The IR3000 sensors provide crucial moisture
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For rolled pulp products, the sensors ensure a 5-6% moisture content, while for fi nished papers, they maintain moisture levels between 2% and 12%, crucial for preserving paper properties. The IR3000’s state-of-the-art near-infrared technology achieves unparalleled accuracy, delivering true, repeatable results year after year with little or no maintenance. Pre-calibrated in the factory, the sensor is guaranteed to never drift or require recalibration, unlike competing technologies that necessitate frequent adjustments. MoistTech’s IR3000 sensors can provide accurate readings even at high moisture levels of 90%-96% at the wet end of production, where
most moisture sensing equipment struggles. This capability, combined with typical moisture accuracy of ±0.05% and coating accuracy ranging from 0.1 to 0.01 micron, makes these sensors indispensable for paper and pulp manufacturers. The IR3000 is essential for controlling various types of re-moisturisers and dryers in the paper production process. It enables precise moisture management in roll, steam, disk, and spray re- moisturisers, as well as convection, radiant, and infrared dryers. Real-time, continuous moisture measurement allows operational personnel to make crucial, immediate adjustments to the production process, optimising energy usage and product quality.
The IR3000 generates an instant return on investment by enhancing product quality and consistency while simultaneously boosting productivity through decreased downtime and waste. Its non-contact design minimises contamination and maintenance, allowing for continuous operation without interfering with manufacturing processes.
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