Sustainable Productivity and Competitiveness
• Companies can significantly improve their productivity by investing in new, modern and more efficient equipment. INNOVATIVE AND EFFICIENT ALL- IN-ONE SOLUTIONS BY DOREY CONVERTING SYSTEMS
Over the past decades, Dorey Converting Systems (DCS) has built up a strong expertise in flexible material Converting and Labelling.
We can now offer a full tailor-made All-in-One process that combines the capabilities of precision laminating, rotary die-cutting and laser cutting, as well as printing, welding, marking, perforating and ablating in a single run.
WHAT ARE THE MAIN SOURCES OF PRODUCTIVITY GAINED BY SELECTING DCS’ TECHNOLOGY? • In an increasingly competitive market, our converting partners are constantly looking for productivity, which is not only measured in terms of volume, but also in terms of performance, cost savings, reliability and the ability to adapt quickly to change.
• As a result, our partner customers are adopting All-in-One technology that are capable of producing large quantities in a short period of time, while maintaining a high level of quality.
Dorey Converting Systems’ All-in-One machines meet these requirements. They integrate all the necessary capabilities into a single machine, thus promoting sustainable productivity and a high level of competitiveness for their businesses.
Our partner customers have clearly identified the following productivity gains:
1. Reducing production time
• MODULARITY: THE VERSATILITY OF DCS ALL-IN-ONE SOLUTIONS They automate complex tasks, simplifies configurations and makes it easy to switch from one operation (e.g. laminating) to another (e.g. die-cutting) without changing machines and to reduce human error, which is crucial to maintain a high quality standard.
• QUICK SET-UP: significant reduction in set-up time and production downtime • CONTINUOUS PRODUCTION: smoother, quicker transitions between runs or products
www.convertermag.com
• ADAPTABILITY TO CHANGING REQUIREMENTS: increased responsiveness without the need for additional installations
2. Improving Quality and Accuracy
• CONTROLLED PRECISION: • High quality servo motors for synchronised positioning and controlled lamination and die- cutting accuracy from 25 microns
• Intelligent material tension control system for constant tension from the beginning to the end of the web
• INTEGRATED QUALITY CONTROLS: • Positioning control: unique interactive CCD cameras
• Inspection system with integration of cameras: 100% of parts controlled
• Sorting module for RFID labels with wet or dry inlays to replace labels with non- functioning antennas: 100% of RFID labels work in each reel.
3. Production cost optimization
• REDUCTION OF MATERIAL WASTE: • Label mode for creating pitches: signifi cant reduction in waste and expensive materials savings
• ENERGY AND SPACE SAVINGS: • A single all-in-one process not only reduces electricity costs,
but also frees up space in the workshop, optimises production layout or better organises production fl ows.
• SIMPLIFIED MAINTENANCE: • A single all-in-one process means lower maintenance costs and less downtime.
• DURABILITY : • The DCS All-in-One solution has a robust and durable structure that can withstand intensive production cycles for decades.
DOREY CONVERTING SYSTEMS’ TECHNOLOGY COMPATIBLE WITH EUROPEAN INDUSTRY 4.0 • The rise of Industry 4.0 is already helping industrial companies address numerous productivity challenges.
• For full compatibility with European Industry 4.0, DCS can off er as an option a “Ready Industry 4.0” confi guration equipped with SIEMENS-branded servomotors and systems.
Whatever your application, from simple to the most complex application, a team of experts is available to welcome you on site or to offer you a live remote demo: quick testing, prototyping and tailor-made responses including productivity to all your most demanding requirements.
You are welcome to contact us at: Dorey Converting Systems France 250 rue des Artisans, 26750 Chatillon Saint-Jean +33 4 75 05 10 00
contact@converting-systems.com
https://converting-systems.com
Dec 2024 / Jan 2025
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