regenerating plastic into reusable granules, OEMs can reduce their carbon footprint and contribute to a more circular economy.
At the heart of the operation are Commander C300 drives, which control conveyor belts and pumps throughout the system, ensuring smooth and efficient material flow. For the high-power demands of the extruders and densifiers, FAE implemented three 500 kW M700 drives, a choice driven by their compact footprint, simplified commissioning, and ability to meet power and control requirements without compromising panel space or thermal management. Commissioning was carried out via Connect
software through Profinet, which significantly reduced setup time when compared to other systems that can take up to an hour to program. Nidec Drives intuitive interface allowed FAE to complete the process in just 15 minutes. This ease of programming, combined with competitive pricing and short delivery times, helped FAE stay on schedule and within budget. The system’s design also accounted for
flexibility. While the densifier isn’t continually in use, it plays a crucial part when processing lighter materials, helping to ensure consistent feed into the extruder. Thanks to the adaptability of the drive system, integrating this component posed no operational challenges. This proves FAE’s trust was well placed in a company that
shares a commitment to innovation in sustainable manufacturing.
By selecting Nidec Drives products, FAE achieved more than just performance, they unlocked measurable efficiency gains. Compared to alternative solutions, the M700 drives reduced panel power dissipation by up to 2,800 watts, resulting in an estimated 24,528 kWh of energy saved annually, which translates to approximately £3,679 in yearly cost savings based on average industrial electricity rates. Beyond the direct energy reduction,
the lower heat output also decreased the demand on panel cooling systems, contributing to further operational savings and improved system longevity. These benefits, combined with the compact size of the drives, allowed for a more streamlined panel design, maximising space and minimising thermal load. The success of FAE’s plastic regeneration
system is a testament to the power of collaboration, innovation, and reliable engineering. FAE was not only able to achieve technical excellence but also benefited from simplified commissioning, reduced energy losses, and a streamlined panel design. Feedback from technicians and operators has been overwhelmingly positive,
highlighting the system’s ease of use and minimal technical issues.
Detection Guaranteed.
R305 Retroreflective Area Sensor with IO-Link
Reliable object detection, regardless of shape or size. Perfectly adaptable to any application.
For more information, visit
pepperl-fuchs.com/pr-r305
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