GEARS & GEARBOXES
POWER AND PRECISION: THE ADVANTAGES AND APPLICATIONS OF HYPOID GEARBOXES
Hypoid gearboxes have become increasingly popular, providing exceptional performance in the transfer of power and torque between components. These have a unique design and superior performance characteristics, and are widely used in automotive systems, renewable power
generation, heavymachinery, etc. So let’s look at the key performance advantages that make hypoid gearboxes the preferred choice in a range of different scenarios. Apex Dynamics UK has recently expanded its range to include hypoid
gearboxes, with the new high efficiency, high precision, BKM series offering high torque, superior accuracy, excellent radial load capacity and low backlash – all in a compact design that is fully compatible with any motor. Although hypoid gearboxes are currently a relatively small segment of
the overall precision gear market, it is likely to grow faster than the general rate as a range of industries continue to see the benefits of the technology. This includes high-growth sectors such as robotics and automation.
KEY APPLICATIONS FOR HYPOID GEARBOXES A range of industry sectors employ hypoid gearboxes, including: 1. Automotive Industry: Hypoid gearboxes provide unmatched performance when it comes to power transmission and are often used in rear-wheel-drive and all-wheel-drive systems to ensure efficient torque transfer between the engine and the drive wheels. Here, the gearboxes deliver: • Improved mechanical efficiency compared with traditional bevel gearboxes. This means that energy losses during power transfer are reduced and the fuel economy of vehicles is increased.
• A compact design allowing for optimal use of the available chassis, and more versatile, space-efficient designs.
• Enhanced noise and vibration control as a result of the unique gear tooth geometry and offset pinion design.
2. Industrial Machinery: Hypoid gearboxes are used extensively in heavy- duty machinery that requires the transmission of high torque loads, with key advantages including: • High torque capacity and the ability to withstand heavy-shock loads, making hypoid gearboxes ideal for heavy machinery such as mining equipment, backhoe loaders, excavators, cranes and conveyors.
• Increased gearbox durability and longer service life, due to the meshing of hypoid gears generating a large contact area to distribute the load evenly. This reduces wear and tear and enhances the ability to endure challenging working conditions.
• Versatile mounting options, allowing for greater flexibility in machinery design and adaptation to a variety of space constraints.
• Smoother and quieter operation as a result of the unique tooth geometry, making them suitable for construction environments with noise restrictions.
3. Renewable Energy Systems: Hypoid gearboxes are proving popular with the renewable energy sector because of their efficient energy conversion and reliable power transmission. They are increasingly being used in applications such as wind turbines and solar tracking systems. Advantages include: • The ability to handle significant forces generated by rotating blades. • Low noise and vibration characteristics.
A STRONG FUTURE AHEAD FOR HYPOID GEARBOXES Hypoid gearboxes have established themselves as a popular choice in a wide range of industries and applications. They offer efficiency, compact design, enhanced durability, and precise motor control. Hypoid gearboxes are likely to evolve further, finding their way into new applications as the technology develops and companies are won over by their increased productivity, reduced maintenance costs and overall performance improvements they deliver. For APEX, introducing its new range of hypoid gearboxes, with a variety of mounting, input and output options, was a natural extension for existing and new customers that allows it to become even more competitive and keep up with market trends. Anyone purchasing a hypoid gearbox from Apex Dynamics UK is able to take full advantage of its five-year warranty, excellent lead times and high levels of customer service.
APEX Dynamics UK
www.apexdynauk.com JULY/AUGUST 2023 DESIGN SOLUTIONS 11
Call NOW for a quote on
0121 227 5340 or email
sales@apexdynauk.com
@p y
Patented Designs 5 Year Warranty
2-3 Week Lead Time Guaranteed Delivery ATEX as Standard
A UNIQUE PACKAGE WHICH NO OTHER SERVO GEARBOX SUPPLIER CAN MATCH
PATENTED DESIGNS It starts with design and we have Patented Designs for high performance.
UNIQUE 5 YEAR WARRANTY On our complete range of servo gearboxes and rack and pinion products.
UNMATCHED 2-3 WEEK LEAD TIME On our standard range of planetary and spiral bevel gearboxes and rack and pinion solutions.
ON-TIME DELIVERY OR IT’S FREE! Guaranteed delivery - another industry first for Apex Dynamics. FREE PRODUCT if we are late on what we acknowledged as the delivery date.
ATEX AS STANDARD Apex has achieved Category II 2 GD c T6 classification on our standard gearbox ranges, to the latest ATEX DIRECTIVE 2014/34/EU .
FEATURE
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Apex Dynamics
Heath House,, Cheadle Road
ynamics Cheadle
Uttoxeter, Staffordshire, ST14 7BY
T: 0121 227 5340 | M: 07305 014551 E:
sales@apexdynauk.com
W:
http://www.apexdynauk.com
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