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ELECTRONICS


COMPACT CONNECTORS


Introducing a high-voltage connector that provides high levels of safety combined with versatility in integration


PerforMore high- voltage connectors


contact system with Multilam contact technology provides a perfect balance between size and power transmission; it ensures a long-term dependable contact system and low contact resistance. This minimises power losses and the corresponding heating of the connector. To achieve the nominal voltage of 1000V while simultaneously


preserving the


compact design, additional protective walls were


integrated between the pin contacts. The bipolar PerforMore


I


n the transportation sector, maximum reliability under harsh conditions, compact design and high vibration resistance


are vitally important features of connectors used in various railway and e-mobility applications. The safety and reliability of these products are also essential for test and measurement technology. Stäubli Electrical Connectors


develops connector solutions for a wide range of electric vehicles (EVs) and their corresponding infrastructure. The broad spectrum of applications extends from the charging technology for AGVs, buses and ships, to battery contacts for two-wheeled vehicles, trucks and rail technology, to customer-specific test plugs. In all application areas, high-quality contacts provide secure power transmission even under tough environmental conditions, along with significant safety improvements throughout the vehicle. Stäubli has introduced its


36 www.engineerlive.com


new high-voltage connector, PerforMore, designed specifically for use in the electric powertrain of electric production vehicles based on delivery specification LV 215 for high-voltage contacts. Designed for voltages up to 1000V, the compact, bipolar connector provides high levels of safety while in use and delivers excellent versatility in integration. PerforMore was devised to meet the requirements of the latest standards and offers developers greater flexibility and extensive safety features, while offering high- performance and longevity for the next generation of EVs.


MAXIMUM POWER, FLAT HOUSING Despite a current-carrying capacity of 400A at an ambient temperature of 85°C, PerforMore has a compact, space-saving design, meaning efficient, flexible use of the installation space in the vehicle. The 10mm


is suited to a variety of vehicle types that require high performance and


reliability, such as high-performance


automobiles, electric commercial vehicles such as trucks and buses, as well as vehicles with high-power charging (HPC). Designed for use in the powertrain, for example in high-voltage batteries, inverters and high-voltage distribution units (HDVU), the PerforMore is highly resistant to vibrations. When mated, it offers the highest protection against water penetration with a degree of protection IP68 and IP69 in accordance with IEC 60529. The high- quality EM shielding was produced with a high number of contact points distributed evenly around the power contact. This 360° shielding prevents emitted interference and reliably protects the system from malfunctions.


HVIL LOCKING PerforMore is fast and easy to install, thanks to an integrated lever that


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