CONTENTS
14 For Engineers… by Engineers
AUTOMOTIVE DESIGN Digitalising design
In the bag How 3D printing and composite Preventing piston rod buckling Bugatti’s pioneering design team under
Achim Anscheidt increasingly utilises hyper- realistic 3D development
materials have been used to create an airbag housing
How mechanical engineering designers can make use of higher-strength specialised piston rod steel to increase buckling resistance in hydraulic cylinders
Future focus
6 8
Exploring a new concept that’s shaping the testing and development of the vehicles of tomorrow
ADDITIVE MANUFACTURING • 3D PRINTING
3D printing in space
PUBLISHER David Washington EDITOR Louise Smyth +44 (0)20 7062 2570 DESIGN Stephanie Taylor, Gill Harris PRODUCTION DIRECTOR Christine Flaxman +44 (0)20 7062 2573
SETFORM
www.engineerlive.com
10 12 14
Sabrina Kerber shares what she learned from her astronaut mission
19
BUSINESS MANAGER John Abey +44 (0)20 7062 2559 SALES MANAGER Darren Ringer +44 (0)20 7062 2566 ADVERTISEMENT EXECUTIVES Adam Croft, Iain Fletcher, Paul Maher, Louie Tham
Setform’s international magazine for engineers is published monthly and distributed to senior engineers throughout the world. This issue concentrates on International Design Engineering. Other issues focus on Process, Power, and Oil & Gas.
Setform Limited, 33 Great Sutton Street, London EC1V 0DX United Kingdom Email:
mail@setform.com
www.setform.com
The publishers do not sponsor or otherwise support any substance or service advertised or mentioned in this book; nor is the publisher responsible for the accuracy of any statement in this publication. ©2021. The entire content of this publication is protected by copyright, full details of which are available from the publishers. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the copyright owner.
High-performance COATINGS PLUS
DIGITAL DESIGN MOTORS ON MARS 3D PRINTING
APRIL 2021
6
16 19
21 24
22 26
Designing drones How 3D printing is aiding
lightweighting efforts for drones
INSTRUMENTATION • ELECTRONICS
Bright ideas What are the best new opportunities for designing with LEDs?
Sparking electronics innovation Graphene innovation in Finland leading the way in emerging applications
Flex versus wired? Answering a topical question in the field
of connectors Fanless embedded server 3D scanning before laser cladding
COATING TECHNOLOGY High-performance coatings
Mobility, energy and general engineering operations benefit from lower energy consumption, reduced emissions and longer equipment operating life
International For Engineers… by Engineers April 2021
www.engineerlive.com 30
Why design for manufacture (DFM) is key to success in micro moulding
www.engineerlive.com 3
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