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CONTENTS


14 For Engineers… by Engineers


AUTOMOTIVE DESIGN Digitalising design


In the bag How 3D printing and composite Preventing piston rod buckling Bugatti’s pioneering design team under


Achim Anscheidt increasingly utilises hyper- realistic 3D development


materials have been used to create an airbag housing


How mechanical engineering designers can make use of higher-strength specialised piston rod steel to increase buckling resistance in hydraulic cylinders


Future focus


6 8


Exploring a new concept that’s shaping the testing and development of the vehicles of tomorrow


ADDITIVE MANUFACTURING • 3D PRINTING


3D printing in space


PUBLISHER David Washington EDITOR Louise Smyth +44 (0)20 7062 2570 DESIGN Stephanie Taylor, Gill Harris PRODUCTION DIRECTOR Christine Flaxman +44 (0)20 7062 2573


SETFORM www.engineerlive.com


10 12 14


Sabrina Kerber shares what she learned from her astronaut mission


19


BUSINESS MANAGER John Abey +44 (0)20 7062 2559 SALES MANAGER Darren Ringer +44 (0)20 7062 2566 ADVERTISEMENT EXECUTIVES Adam Croft, Iain Fletcher, Paul Maher, Louie Tham


Setform’s international magazine for engineers is published monthly and distributed to senior engineers throughout the world. This issue concentrates on International Design Engineering. Other issues focus on Process, Power, and Oil & Gas.


Setform Limited, 33 Great Sutton Street, London EC1V 0DX United Kingdom Email: mail@setform.com www.setform.com


The publishers do not sponsor or otherwise support any substance or service advertised or mentioned in this book; nor is the publisher responsible for the accuracy of any statement in this publication. ©2021. The entire content of this publication is protected by copyright, full details of which are available from the publishers. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the copyright owner.


High-performance COATINGS PLUS


DIGITAL DESIGN MOTORS ON MARS 3D PRINTING


APRIL 2021


6


16 19


21 24


22 26


Designing drones How 3D printing is aiding


lightweighting efforts for drones


INSTRUMENTATION • ELECTRONICS


Bright ideas What are the best new opportunities for designing with LEDs?


Sparking electronics innovation Graphene innovation in Finland leading the way in emerging applications


Flex versus wired? Answering a topical question in the field


of connectors Fanless embedded server 3D scanning before laser cladding


COATING TECHNOLOGY High-performance coatings


Mobility, energy and general engineering operations benefit from lower energy consumption, reduced emissions and longer equipment operating life


International For Engineers… by Engineers April 2021 www.engineerlive.com 30


Why design for manufacture (DFM) is key to success in micro moulding


www.engineerlive.com 3


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