Metalcasting Industry Roadmap x Understanding the manufacturing measurements, and controls


x Avoidance of errors due to manual layout process and integration of output via Digital Thread into process analyses like solidification modeling and Finite Element Analysis (FEA)


x More effective future work as a result of lessons learned from the past and from information already collected


x Movement beyond historical approaches that use comparative standards to performance- based criteria that are integrated into process and design / performance based modeling software tools


Automation, Robotics, Ergonomics, and Sustainability process and what contributes to variability,


The metalcasting work environment is often hot, dirty, and noisy and can require strenuous and repetitive motions. The use of robotics and other dedicated equipment has helped alleviate some of these issues but its implementation is still not widespread, especially in lower volume applications and in the small-medium enterprises. Automation will reduce long-term injuries, create a safer work environment, and improve the bottom line.


Key Tasks


x Improve ergonomics x Implement appropriate automation to improve environment x Integrate of gaming technology into manufacturing x Investigate technologies, equipment, and operational approaches that will improve the work environment in metalcasting facilities


x Use better flexible automation x Focus on End of Life ± recover to recycle


Target Outcomes x Reduced repetitive injuries and safer workplaces


28 Process


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