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A PUBLICATION OF THE AMERICAN FOUNDRY SOCIETY P. 20 P. 26


FEBRUARY 2016 VOLUME 106 | NUMBER 2


COLUMNS


9 Editorial A Purchasing Evolution A.T. SPADA


17 Washington Alert OSHA’s Silica Rule Moves to OMB S. SALMON, J. HANNAPEL AND C. RICHTER


P. 32 20 Casting Complexity in Conformable Tank


Michigan’s REL Inc. aims to improve natural gas storage with an aluminum casting produced via a modified low pressure permanent mold process. N. LEIDER


26 Gaining Customers by Degrees


Cast-in heating and cooling elements are crucial to a diverse range of temperature-based applications served by Cast Aluminum Solutions. S. WETZEL


32 Converting a Sand System


One case study shows how converting a steel casting facility’s olivine sand system to a phenolic-based chromite/silica system requires planning, cooperation and tight controls. G. SWANSIGER AND B. ALBRITTON


36 New Alternative Low-Lead Copper Alloy Shows Promise C83470 is a viable option to produce castings that will be in compliance with the Safe Drinking Water Act or other standards requiring castings to be low in lead. AFS COPPER ALLOY DIVISION


40 A Case for Low Pressure Sand Casting of Aluminum Low pressure sand molding holds a distinct combination of advantages for large aluminum castings. F. CHIESA AND J. BARIL


44 Safe Practice OSHA Updates


Hazard Communication Standards D. HUNTER


45 CEO Journal


Updating Our Reality D. MARCUS


DEPARTMENTS 3 From Online


10 Industry News


18 In a World Without Castings


48 Casting Innovations 49 AFS News 49 Metal Supplies 50 Classifieds 55 Advertisers Index 56 Shakeout


moderncasting.com Cover Design: Mike Berrafato


February 2016 MODERN CASTING | 5


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